Presentation on theme: "HOME and PANEL CONSTRUCTION"— Presentation transcript:
1HOME and PANEL CONSTRUCTION Around the WorldGlobal Builders Group, Inc.900 Wendell Court Suite AAtlanta, GA 30336Paul Beekman – President
2GBG is a combination of several successful International Companies with over 40 years’ experience in the design and project management of building strong “GREEN” communitiesGBG takes a holistic approach by teaming with the local governments to construct a panel plant in the area and employ local labor to help manufacture and build homes.GBG has three methods of building green homes. For the low cost homes, we use a steel and foam cast panels that will withstand winds up to 160 MPH and will last for over 100 years. For larger homes we use higher gage steel with a close cell polyurethane that can withstand wind up to 200 MPH. We also have the Azera Blast Proof panels that are patented and can withstand bullets fired from an AK47 up to mortar shelling.
3GBG Steel SIPS – for lower cost to moderate home construction. GBG Armored Forever Green System – Secure homes for large construction and military security. We have two systems available depending on requirements.Foam Core PanelsHyFi Panels3
4GBG Steel SIPS Product Overview Manufacturing Plant GBG Construction Services
5GBG Panels - Core Product for Building The PanelsGBG uses a patented process, introducedin 2004, that is the greatest advance inbuilding envelope construction in decades.This innovative composite approach combines structural steel strength and high density insulation in a single building product for walls, ceilings and roofs. These advanced products mean you can build homes that are safer, energy-efficient, waterproof, mold-proof and better protected against termites and other wood-destroying organisms.Insulation-values… R-23.4 for 4” and R-46 for 6” Panels. This is opposed to R5 for CMU block and R-9 to 11 for Stick Frame.
6Panels BenefitsStrength… Buildings have been engineered with our products to withstand 160+ MPH winds.Construction Time… Projects go up much faster. Can dry-in a home in 3-5 days and finish a home in 2 weeksEnergy Efficiency… Doubles the R-values of wood frame with insulation and more than 5 times better than concrete block.Sound Reduction... reduces the transfer of sound by 6-8 db’sIndoor Air Quality… air tightness provides a cleaner, healthierand more comfortable environmentDecay Resistant… no wood for insects to attackFire Resistant… Minimum self-ignition temp: 932°F, Minimum flash ignition temp: 698°FMaintains Structural Integrity In Fire Conditions… Polyurethane foam is a thermo set plastic and retains its structural integrity until completely consumed by fire. Melting does not occur. 6
7Steel SIPs Panels Benefits - Continued Earthquake Resistant... increased rack and shear strength by three times compared with standard stick-built components. Connections are designed to withstand up to 8.0 scaled earthquakesMold and Mildew Resistant… protects the structure from termites, mold, mildew, and decayIndoor Air Quality… air tightness provides a cleaner, healthier and more comfortable environmentReinforced Polyurethane (closed-cell )… Spray adds structural integrity throughout the wall system. In testing conducted by the National Association of Home Builders (NAHB), spray-applied polyurethane foam insulation between steel-studs in wall panels increased rack and shear strength three times when compared with standard stick-built components.7
10Manufacturing Plant Construction Services Plant Set Up :Assist in construction site selection and set upWork with sub-contractors and trades to set up plant constructionOrder all needed equipment for set-upSet up supply line and get all material ready to go into productionTraining of manufacturing personnel and supervisionHelp line available for any post-installation issues10
11GBG Steel Manufacturing Process 123Picture Descriptions451. Taking pre-cut steel members and setting them into place2. Assembling the panel cast3. Checking and finishing the panel mold4. Installing SIPs panel into R.I.M (Rapid – Injection – Molding)5. Locking down panels to get ready for foam injection11
126789Picture Descriptions6. Most critical step in process - injecting foam into panels – needs temperature and humidity consistencies7. 20’ panels during drying stage8. 30’ panel during drying stage9. Completed panels stacked for shipping12
17GBG ArmorSkinOne of two US patented products approved by US government for security buildingsHigh strength energy-absorbing super-polymer.Military-grade formulation which possesses extremely high material tear strength and superior toughness.When subjected to an exothermic explosion, the super-polymer's molecular geometry is pushed to a very high energy state, enabling it to absorb the kinetic energy of the blast's shock wave.Provides containment of underlying fractured substrate preventing the debris of shrapnel fragments.Military testing has demonstrated blast pressures protection up to 250 psi/ms at 0.25" thickness.A two-component 100% solids formulation, with NO VOCs.Skin thickness has no limitation.Applied using a 2-component high-pressure liquid spray machine.17
18Click above to play video GBG ArmorSkinClick above to play video18
19GBG ForeverGreen System CSIP - Insulated Construction Panels ::: Concrete Structural Insulated Panels (CSIP) that enable rapid construction of homes and buildings.Advantages: strength, long life, safety, disaster protection, and energy efficiency. Site-built or precast.
20GBG Armor Key Advantages 2 armor systems for different ranges of applicationsEPS foam system 1 – 10 psi blastHyFi™ precast 1 – 40+ psi blastFixed and flexible installation versionsprecast/pre-moldedcast in place (without forms)No need for coarse aggregatelow cost mortar (7500 psi) sufficientlow strength SCC concrete (16 inch spread)reduce amount of concrete by up to 80%
21GBG Armored ForeverGreen System US Military approved, industrial grade, composite concrete blast proof modular buildings and panels.Blast Proof PanelsCSIP (Concrete Structural Insulated Panels) that combine the values of traditional concrete precast with fiber reinforcement and proprietary additives to enhance the strength. Have passed third-party military tests to protect buildings from explosion and projectiles. Available site- built and precast. Is US IRC Code compliant.
22GBG Armored Building Systems: Different Designs for Different Jobs Foam Core PanelHyFi PanelsField placeable spray-on; custom fitFiber reinforced precast or tilt-up
24GBG Foam Core Panels Insulated Concrete Walls ForeverGreen :: A Comprehensive Rapid-Finish Concrete Foam Core Insulated Panelized SystemGBG has partnered with a worldwide wire mesh & insulated foam panel fabrication equipment manufacturer to produce a EPS foam core panel that is sandwiched between 2 layers of reinforced concreteRapid assembly system with on-site finishing using structural concrete plastering on each side of the foam panelEnergy-efficient, rapid installation, safe, withstands extreme heat and corrosion.24
25GBG Foam Core Panel Overview EPS foam core (2-8 inches)3-D electro-welded galvanized steel (90kis)1.5 inches of 7500psi mortar, both sides (up to 18,000 psi mortar available)
26GBG – Form Core Insulated Concrete Panels Fast, simple, and safe energy-efficient construction system, utilizing structurally reinforced concrete insulated panels for walls, floors, roofs, stairs and creative architectural designs.
27GBG Foam Core - Construction Method 1POSITION AND FASTEN PANELS2LAY CHANNELS FOR UTILITIES AND PLUMBING3FINISH WALLS WITH CONCRETE
35GBG HyFi - FIBER REINFORCED CONCRETE Precast or tilt-up with new patented fiberNormal strength concrete, ~ psiNo rebar required2-6 inch thickness possibleBlast tested to 200 psi – passedMultiple-hit capabilityLow flexure blast wallFiber reinforced precast or tilt-up
36GBG ForeverGreen Armor System = Affordable Safety Rapid Panel Placement – Faster ConstructionHigh strength factory quality mortar = 6,000 – 18,000psiMonolithic concrete structureBlast proof – protecting from most explosive dangersProjectile proof – NIJ Level III and Level IV capableFireproof – concrete won’t burnEarthquake resistant – doesn’t vibrate apartHurricane/Cyclone, and Tornado resistantFlood Resistant – not damaged by water, won’t mildew
37GBG HyFi FIBER REINFORCED CONCRETE New, patented hybrid macro-fiber can be added to any conventional concrete- low strength- high strengthReduces or eliminates the need for conventional rebarMixed using conventional mixers and batch plantsVery little impact to wet concrete slumpImproves blast fragment resistance of concrete by 10X or moreCost effective blast resistance additive
38GBG HyFi - FIBER Large diameter, nylon bundle fiber At 1% (by volume) loading of fibers per of concrete, there are ~ fibers per square foot of armor (at 6 inch thickness)This high loading of these long, high strength nylon fibers add great strength and flexibility to the concrete structure
40Blast Testing Test design: 6 x 6 feet x 6 inch precast panels 1. Conventional 4500 psi concrete with double rebar cage – no fiber2. Same as above plus fiber concrete design 1% by weight – with fiber75 pounds of TNTStandoff distance – 5 feetPanel supported on all 4 sides on steel frameDouble rebar cage #56 inch centers
41Fiber Reinforced Concrete Blast Testing 75 poundsof TNT6 ft.
421. Post Blast of 6 inch thick, Double Rebar Cage Precast Panel with NO FIBER Severe damage to side away from blastLarge chance of fatalities from flying fragmentsBOTTOMTOP
432. Test Results of Same Blast WITH FIBER Reinforcement Loss of <1% of weight of panelVery Little cracking on back sideStructure is very ServiceableVery little injury, very small chance of fatal occurrencePeak pressure 9000 psi, impulse 2 psi-msecBOTTOM with Fiber
44GBG Protection Systems ArmorSkinForeverGreen ArmorGlass Armor44
45GBG Glass Armor Can be added as protection to existing windows! Lightest, thinnest and most affordable ballistic and hurricane-resistant glass on the market today. A strong synthetic film and special chemical bonding system that applies to ordinary glass transforming it into a protective shield.Bullet-resistant and shatter-resistantHurricane protection :: resists category 3 hurricane winds.Tested the Miami Hurricane Center. Traditional 1/4" thick window glass in large 6' x 8' panels were treated AZERA Glass Armor and then were subjected to extreme forces. One test included three large 2 x 4 boards thrown against the window at 40 feet per second.Glass Armor was the first and only system to pass the test at 70 DPs or more, using a film application.Smash & grab protection :: Keep windows from entry points to home or officeEnergy-efficient, scratch-resistant and clear.45
46GBG Glass Armor Permanent Protection for Glass Provides blast, projectile, or storm protection to any window – new or existing!46
48GBG Construction Service Offering for the International Market GBG is ready to48
49GBG Construction Services Capabilities Preconstruction Set UpEvaluate projects for manpower, equipment andinfrastructure requirementsManage logistics requirements from evaluation to installationConstruction and TrainingSet up training and education for needed skill sets for total projectBuilding Trades – Site preparation - Excavations - FoundationConcrete Finisher – Pluming – Electric – HVAC - FinishingLandscaping – residential and commercialSecurity – project and personnelConstruction Ancillary Services OfferedTurn-Key Road Construction – Community PlanningFoundation Solar Lighting – Water FiltrationRough-In Sewer Systems – International Shipping 49
51BUILDING AREA ECONOMIC BENIFITS Global Builders GroupBUILDING AREA ECONOMIC BENIFITS51
52GBG Building International Global Builders GroupGBG Building InternationalProduct/Process has International Potential due to:• Ease of production using proven, flexible production model• Use of system does not require “special” labor skills• Readily available raw materials, recycled steel, polyurethane& fiberglass cloth• Rapid & flexible panelized construction• Competitively priced/superior performanceDelivers:• High energy efficiency/lowers energy costs• High durability & longevity/low maintenance• Rapid construction capability/low labor• Green building material52
64Solar Power by GBGThis 24,000-watt ET Grid-tie Solar System features the Solar Edge system—a great new way of maximizing the sun’s power using Solar Edge Power Boxes. Eighty Solar Edge Power Box optimizers are paired up with eighty 300-watt ET solar panels and strung to four ETL listed 6.0 kW Solar Edge inverters.
65Solar Power by GBGWhy is a Solar Edge System Better than a Traditional Grid-tie Solar System? In a traditional Grid-tie Solar System, if only one solar panel in your system is shaded or is down, each and every other solar panel in the array replicates the same power output, reducing the entire system’s power output. In a Solar Edge system, Power Box optimizers are paired up to each solar panel allowing each panel to operate independently at optimal performance.Fewer Constraints and More Flexibility in the Design Process: