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Modifying the interconnection thermal shields during LS1. Graeme Barlow - TE-MSC-CMI1.

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Presentation on theme: "Modifying the interconnection thermal shields during LS1. Graeme Barlow - TE-MSC-CMI1."— Presentation transcript:

1 Modifying the interconnection thermal shields during LS1. Graeme Barlow - TE-MSC-CMI1

2 Why are we modifying the thermal shields? Graeme Barlow - TE-MSC-CMI Welds to cut 2 Courtesy A.Musso

3 The shields after modification. Graeme Barlow - TE-MSC-CMI Courtesy G. Villiger Hinge Braids Clamp Snap fastener QRL Side Corridor Side 3 Courtesy A.Musso

4 Procurement of the parts. 1900 Clamps A.Musso 1900 Hinges 3800 Latches 4000 Braids A.Musso 48000 Rivets 6000 Screws 11000 Washers Graeme Barlow - TE-MSC-CMI4

5 Shield preparation. Graeme Barlow - TE-MSC-CMI5

6 Shield preparation. Graeme Barlow - TE-MSC-CMI6

7 The Parts needed for the modification. Graeme Barlow - TE-MSC-CMI7

8 The Clamp (for thermal contact and location). Graeme Barlow - TE-MSC-CMI8

9 The Latches (for quick and easy opening, closing). Graeme Barlow - TE-MSC-CMI9

10 The Hinge & Braids (for opening the shield and for thermal conductivity). Graeme Barlow - TE-MSC-CMI10

11 How many do we need to modify? 8 per day. 1695 for LS1 + 100 spares. 130 in stock now. Graeme Barlow - TE-MSC-CMI11

12 The tooling (design stage). Graeme Barlow - TE-MSC-CMI12

13 The Tooling (ready to go). Graeme Barlow - TE-MSC-CMI13

14 The team. Graeme Barlow - TE-MSC-CMI14

15 Where are the modifications taking place? Graeme Barlow - TE-MSC-CMI15

16 New area in January 2013 ! Graeme Barlow - TE-MSC-CMI16

17 New area in March 2013 ! Graeme Barlow - TE-MSC-CMI17

18 Modifications to the tooling. Graeme Barlow - TE-MSC-CMI18 Change of the clamps to hold the shields and templates.

19 Original clamps on the tooling. Graeme Barlow - TE-MSC-CMI19

20 New clamps. Graeme Barlow - TE-MSC-CMI20

21 New clamps on the tooling. Graeme Barlow - TE-MSC-CMI21

22 Modifications to the tooling. Change from manual to pneumatic rivet gun. Graeme Barlow - TE-MSC-CMI22

23 Original manual rivet gun. Graeme Barlow - TE-MSC-CMI23

24 New pneumatic rivet gun. Graeme Barlow - TE-MSC-CMI24

25 Modifications to the tooling. Hole templates with holes aligned to the components. Graeme Barlow - TE-MSC-CMI25

26 Hole templates. Graeme Barlow - TE-MSC-CMI26

27 Safety. Graeme Barlow - TE-MSC-CMI27

28 Chemical cupboard. Graeme Barlow - TE-MSC-CMI28

29 Safety containers and safety data sheets. Graeme Barlow - TE-MSC-CMI29

30 Eye wash and plaster station. Graeme Barlow - TE-MSC-CMI30

31 Now we are ready to modify the interconnection thermal screens in a productive and safe way during LS1. Graeme Barlow - TE-MSC-CMI31


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