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External Gear Principle

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Presentation on theme: "External Gear Principle"— Presentation transcript:

1 External Gear Principle
Product Overview Introduction External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications

2 External Gear Principle
CMD Series… Introduction A “universal” pump that solves many pumping problems: Fluoropolymer and ceramic construction chemically compatible with vast majority of liquids Sealless design eliminates shaft leakage – safely handles hazardous liquids Close-coupled, motor speed operation eliminates speed reducers for small footprint, lower cost Front access design - simple installation / maintenance Up to 30 minute run-dry capability – user-friendly External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications

3 External Gear Principle
CMD Series… Introduction 5 Displacements: External Gear Principle 20 GPM (75 LPM) Specifications Features and Benefits 6.5 GPM (25 LPM) Maintenance Accessories 3.2 GPM (12 LPM) Applications 1.3 GPM (5 LPM) 0.4 GPM (2 LPM)

4 External Gear Principle
CMD Series… Introduction Five displacements to 20 GPM (75 LPM) Pressures to 150 PSI (10 Bar) Inert materials of constuction: ETFE casing, alumina ceramic shafting, PTFE gears, carbon or silcarb bushings, Viton® or EPDM O-Rings. US or Metric Porting NPT or ISO 7-1 (BSP) tapped ports (size 02, 05 & 12) ANSI or DIN compatible raised-face flanges (size 25 & 75) NEMA or IEC motor mounts (no bearing carrier option) External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications

5 External Gear Principle
Mag Drive External Gear Principle Introduction Inner (driven) magnets Outer (drive) magnets Motor turns outer magnets Magnetic force passes through canister to turn inner magnets Inner magnets turn drive gear shaft Drive gear turns driven gear Liquid carried by gears from suction to discharge port Bushings External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications Driven Gear Drive Gear Containment canister Note: bottom shaft drive means with clockwise rotation suction is on left (viewed from head end), opposite of Viking SG pumps

6 External Gear Principle
Nomenclature Introduction CMD - E02 E L V F X External Gear Principle Composite Mag Drive Series Size: E02 E05 E12 E25 E75 Bushings: L= Carbon B= SilCarb Mounting: F= 56C (E02-E25) O= 143TC/184C (E02-E25) R= 182/184TC (E75) H= B14 63 (E02-E12) K= B14 80 (E02-E12) P= B14 100/ (E25-E75) Y= No Motor Mount Kit Options: A= Brg w/flush port N= w/o drive magnet X= complete pump, no options B= Combination of A and N Specifications Features and Benefits O-Rings: V= Viton® E= EPDM Maintenance Matl/Port: E= ETFE/NPT (E02, E05, E12) B= ETFE/ISO (E02, E05, E12) F= ETFE/Flange (E25, E75) Accessories Applications Viton® is a Registered Trademark of DuPont Dow Elastomers

7 External Gear Principle
Hydraulic Coverage Introduction (LPM) 5 10 15 20 Capacity (GPM) 40 30 50 100 150 Pressure (PSI) Pressure (Bar) 2.5 7.5 60 70 60 Hz – 1750 RPM External Gear Principle Specifications Features and Benefits Maintenance Accessories 5 10 15 20 Capacity (GPM) 40 30 (LPM) 50 100 150 Pressure (PSI) Pressure (Bar) 2.5 7.5 60 70 50 Hz – 1450 RPM Applications

8 Specifications Introduction 60 Hz Motor Speeds, US-standard porting, NEMA Motor Mounts Frame Size Speed Capacity Ports Motor Mounts Shipping Weight RPM GPM LPM Type NEMA C-Flange Lbs Kg CMD E02 1750 0.4 1.5 1/4” FNPT 56C 4 2 E05 5.8 3/8” 56C, 143/145TC, 182/184C 9 5 E12 3.2 12.1 3/4” 10 6 E25 6.5 24.6 1” ANSI Flange 26 12 E75 20 75 1-1/2” 182/184TC 44 External Gear Principle Specifications Features and Benefits Maintenance Accessories 50 Hz Motor Speeds, Metric-standard porting, IEC Motor Mounts Frame Size Speed Capacity Ports Motor Mounts Shipping Weight RPM GPM LPM Type IEC B-14 Flange Lbs Kg CMD E02 1450 0.34 1.3 1/4” ISO-7 (BSP) 63, 80 4 2 E05 4.9 3/8” 9 5 E12 2.6 10 3/4” 6 E25 5.5 21 1” IEC Flange 100, 112 26 12 E75 16.5 62.5 1-1/2” 44 20 Applications Note 182/184C motor for E02, E05 & E12 is a special, not a 182/184TC

9 External Gear Principle
Specifications – General Introduction Attribute U.S. Units Metric Units Max. Differential Pressure 150 PSI 10 Bar Max. Hydrostatic Pressure 200 PSI 14 Bar Viscosity Range 28 to 25,000 SSU 1 to 5,000 cSt Temperature Range -20° to 150°F -29° to 65°C External Gear Principle Specifications Features and Benefits Maintenance Accessories ATEX certification available Applications

10 External Gear Principle
Construction and Options Introduction Component Standard Construction Options Casing, Head, Casing Liner & Canister ETFE (Tefzel® Ethylene Tetrafluoroethylene) Gears Carbon-filled PTFE (Poly Tetrafluoroethylene) Shafts Alumina Ceramic Flange Inserts PTFE Bushings Carbon Graphite Carbon-impregnated Silicon Carbide Elastomers Viton® EPDM (*Kalrez®) Motor Adapter and Cover PET (polyethylene terephthalate) Fasteners Stainless Steel Drive Magnet Assembly Nickel-plated Neodymium / steel Driven Magnet Assembly ETFE-Encapsulated Neodymium External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications *Kalrez available but not cataloged Tefzel® is a Registered Trademark of E.I. du Pont de Nemours & Co Viton® is a Registered Trademark of DuPont Dow Elastomers Kalrez® is a Registered Trademark of DuPont Dow Elastomers

11 External Gear Principle
Limitations Introduction Temperature -40° to 150°F (-40° to 65°C) with EPDM or Viton Chemical Compatibility Compatible with most liquids – compatibility chart included in catalog Viscosity – Maximum 5,000 cSt. Liquids with solids or abrasives – Not recommended. Use strainer if solids are likely. Maximum hydrostatic pressure 200 psi (14 Bar). No integral relief valve. External relief valve strongly recommended. External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications

12 External Gear Principle
Features and Benefits Introduction One-piece bushings simplify replacement. Patent-pending spiral groove design causes flow through canister for cooling. Self-lubricating materials helps run dry capability. External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications Splined drive shaft slides easily into inner magnet with no key or fasteners for easy front access

13 External Gear Principle
Features and Benefits Introduction Outer magnet assembly nickel-plated to resist atmospheric corrosion Replaceable casing liner sleeve allows high efficiency over life of the pump External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications Inner magnet assembly completely ETFE-encapsulated. No liquid contact with magnets. O-Ring sealed, non-metallic canister minimizes heat from eddy currents and reduces power consumption.

14 External Gear Principle
Features and Benefits Introduction SS external fasteners to resist atmospheric corrosion External Gear Principle Specifications Optional bearing flush port for cleaning available Features and Benefits Maintenance Accessories Replaceable PTFE Raised Face Flange inserts help ensure liquid-tight port connections for aggressive chemicals Applications Close-coupled design eliminates coupling and shaft guard for lower cost, smaller footprint Casing Drain standard on E05, E12, E25 & E75

15 External Gear Principle
Features and Benefits Introduction Short-term run-dry capability integral to design: Spiral grooves in bushings provide superior lubrication Self-lubricating bushing materials (Carbon Graphite or Carbon-impregnated Silicon Carbide) Non-metallic canister reduces eddy currents for less heat External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications

16 External Gear Principle
Features and Benefits Introduction External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications Composite materials and SS fasteners stand up to corrosive atmospheres (even if motor doesn’t)

17 External Gear Principle
Motor Mounts Introduction Close coupled design eliminates coupling and guard. No bearing carrier option, so reducer or belt drive not possible. Use Variable Speed Drive for reduced speeds or process control. Consider air motor drive for explosive atmospheres or on-demand pump control No foot on models E02, E05 & E12 (use footed motors) Removable foot on models E25 and E75 (use either footed or non-footed motors) External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications E05 E75

18 External Gear Principle Mounting flexibility for tight spaces!
Motor Mounts Introduction Vertical mounting (motor up) allowable for smallest footprint Spiral grooves in bushings provide enough flushing action to evacuate air from canister Rotatable casing for vertical porting External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications Mounting flexibility for tight spaces!

19 Maintenance Maintenance-friendly design with only 16 fabricated parts!
Introduction External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications Maintenance-friendly design with only 16 fabricated parts!

20 External Gear Principle
Parts Replacement Introduction External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications Front access to all major parts allows replacement without removing pump from motor!

21 Accessories – Repair Kits
Introduction Repair Kits in price list - include key wear items: Gear/shafts One-Piece Bushings Casing sleeve O-rings External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications Repair kit restores worn pump to original performance!

22 Accessories – Relief Valves
Introduction Pressure relief valves strongly recommended PVC or PVDF, NPT ports Adjustable spring-loaded diaphragm Bottom relief port only on 1/2” & 1” sizes, 1-1/2” is straight through, tee off of discharge line External Gear Principle Specifications Features and Benefits Maintenance D C B A Accessories D A (in) B (in) C (in) 1/2” 5.5 3.5 1.125 1” 5.8 1.25 1-1/2” 9.0 2.25 Applications Safety is critical when handling hazardous liquids!

23 External Gear Principle
Accessories – Relief Valves Introduction External Gear Principle Specifications Features and Benefits Maintenance Accessories 2-port valve 3-port valve Applications

24 External Gear Principle
Typical Applications Introduction Liquids Strong Acids and Bases – where chemical compatibility and no leakage required e.g ethanol & biodiesel, metal finishing, pH control Chemicals where no air or water vapor infiltration is allowed e.g. adhesives, liquids that crystallize or varnish at seal faces Volatile Organic Compounds – where no liquid leakage or vapor escape is allowed e.g. pesticides, solvents, monomers, refined fuels Salts, halogens and biocides – where corrosion on metal pump parts unacceptable e.g. brines, and iron salts and chlorine compounds in industrial water and wastewater treatment External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications

25 External Gear Principle
Typical Applications Introduction Applications Liquid Transfer – storage to day tank, day tank to process, process to finished storage, transport tanker loading/unloading Multi-liquid applications – where a pump is used on a variety of liquids – e.g. drum or tote pumping, chemical packaging Chemical Metering - pH control, reactor feed, oxidation, disinfection, flocculation External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications

26 External Gear Principle
Liquids Pumped – current applications Introduction Acetic Acid Acetylaldehyde Adhesive Concentrate Alco Gum Ammonia, Aqueous Brine Calcium Nitrate Chlorine Dioxide Ferric Chloride Hexane Hydrochloric Acid – 20% Hydrochloric Acid – Concentrated Hydrogen Peroxide 30% Hydrofluosilicic Acid Hypochlorous Acid Isopropyl Alcohol Kymene (resinous paper additive) Magnesium Chloride Mineral of Gum Mixed Acids Nitric Acid – 50% Nitric Acid – 70% Organics Paraffin based additive Peracetic Acid Perfume Phosphate Phosphoric Acid Phosphoric Acid – 85% Poly Aluminum Chloride Polymer Sodium Bisulfate Sodium Bisulfite Sodium Cyanide Sodium Hydroxide, <50% Sodium Hydroxide, Concentrated Sodium Hypochlorite Sulfuric Acid – 60% Sulfuric Acid – Concentrated External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications Liquids in bold not pumpable with iron, steel or SS Pumps

27 External Gear Principle Use anywhere hazardous liquids are found!
Markets Introduction Chemical processing Acidulation, pH adjustment, reactor feed Tank-to-tank transfer Chemical distributors Industrial water treatment Process water (pH control, oxidation, disinfection) Cooling water (pH control, disinfection) Wastewater (pH control, flocculation, disinfection) Pulp and Paper Pulp bleaching with chlorine dioxide Biocide feed External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications Use anywhere hazardous liquids are found!

28 External Gear Principle
Geographic Restrictions Introduction US Export Administration regulates pumps that can be used in manufacture of chemical or biological weapons ECCN 2B350 regulates sales of sealless fluoropolymer pumps (and parts) with flow rate >2.6 gpm to about 200 Countries Exporting to any of these countries without an export license is illegal and can result in fines and imprisonment. For list, see Export license is possible, but it requires registration of end user’s name and address Size 02 and 05 are below the gpm limit and are therefore exempt. External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications

29 External Gear Principle
Your solution for hazardous liquids! Introduction External Gear Principle Specifications Features and Benefits Maintenance Accessories Applications


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