IECEE New Product/System Category INDAT Industrial Automation

IECEE New Product/System Category INDAT Industrial Automation
By Pierre de Ruvo Chief Operating Officer IECEE

IEC TC 65 Advisory- 22-23-24 May 2013-Beijing
Discussion Back Ground: What was first envisaged The Standard(s) Extract from the business plan Reasoning for Change: Change in Landscape Example of Industrial Automation Summary Future Scope extension Inclusion of New Certification Products Functional Safety Industrial Automation Security This presentation is meant to explain the background and rationale as well as the content of the Business plan that will shortly tabled at the CAB seeking final endorsement so as to officially launch the new category INDAT IEC TC 65 Advisory May 2013-Beijing

Back Ground: The Standard
Originally only one Standard was proposed: IEC for PLC’s some 3 years ago. The work of TC 65 and expertise in IEC 61131could be drawn upon to complement the Certification expertise of the IEC EE System. The work of TC65 and TC 66 was requested by China to be Harmonized. This was the main initiative driving the Standards work. The Big Industrial Automation Manufacturers wanted a new Category to go forward. Rockwell Automation Siemens Groupe Schneider Mitsubishi Omron Eaton ABB The IDEA to explore the possibility to develop a new Product Category within the IEC System was initiated by Industry represented in TC 65 3 IEC TC 65 Advisory May 2013-Beijing

Extract from the Business plan
Business/Project Overview The intent and focus for this category for certification is to gather under one umbrella those IEC standards that bear directly on products used in the industrial automation arena. This should allow and encourage a consistent view, understanding and training of and for persons and agencies certifying products for use in this space. The background of TC 65’s focus is on the control equipment standards impinging on industrial equipment. This plan is show how industry can benefit from certifying industrial control equipment, within this category. As such, the idea is that there will be expertise or the potential to develop expertise in that area of application. This, it is felt can be vital in proper interpretation of, testing and qualification to the standards. This is as opposed to a situation where a category houses multiple different kinds of application disciplines, e.g. commercial, household, industrial, so no clear focus or understanding of any particular application space is gained. Hence, their interpretation of any particular standard, testing and qualification to the standard may be erratic, unpredictable or unexpected. This plan is show how industry can benefit from certifying industrial control equipment, within this category. As such, the idea is that there will be expertise or the potential to develop expertise in that area of application. IEC TC 65 Advisory May 2013-Beijing

The Industrial Automation Land scape has changed The landscape of industrial automation has changed considerably over the last 3 years: Interconnectedness of industrial products TC65 products are used together with other industrial products from, example; TC17, TC22 TC65 products are used in systems, example; TC44 This points to the need for closer relationship to other industrial safety standards provided by the other industrial TC’s It also points to higher need to coordinate standards within TC65 TC65 organization already provides all the other requirements for it’s products: functionality, networking, software, security, functional safety, EMC and in some cases physical safety 62477 60947 Industrial Automation land scape has changed because Industrial Products are interconnected thus leading to product certification and system level TC22 TC17 61800 TC65 62368 TC108 60204 TC44 61131 60950 IEC TC 65 Advisory May 2013-Beijing

Typical industrial plant situation Servers, PC, Supply Chain Mgmnt SW, MES Multiple Human-Machine Interface, PC, DCS, PLC PLC/EOI PC, Mat’l Tracking SW Custom Batch Control, DCS, PLC This slide clearly shows a typical industrial plant situation Safety Multiple products types High level of interconnectivity Products spanning multiple TC’s PC, Mat’l Tracking SW 6 6 PLC, Motion Controller, HMI/EOI IEC TC 65 Advisory May 2013-Beijing

Summary The Market is requiring a closer coordination between industrial product IEC TC’s Interconnectedness of industrial products TC65 products are used together with products from TC17, TC22, etc. TC66 products Standards compliment TC65 activity Relationship to other industrial safety standards Utilize IECEE CB-scheme to focus agencies on industrial environment Agencies utilizing the standard will have clear focus to the industrial environment Governments are requiring more rigor in Industrial Automation (eg Security) 7 IEC TC 65 Advisory May 2013-Beijing

Scope Extension: The Business Plan of 2013 suggested these Standards be the Starting Point of the Scheme IECEE CB Scheme “Industrial Automation” category IEC standards: IEC 60034: Rotating electrical machines IEC 60439: Low-voltage switchgear and controlgear assemblies - all parts IEC 60947: Low-voltage switchgear and controlgear – all parts IEC 61010: Safety requirements for electrical equipment for measurement, control, and laboratory use – Part 1 only IEC : Safety requirements for electrical equipment for measurement, control, and laboratory use – Part 2-201: Control Equipment IEC 61131: Programmable controllers – all parts IEC 61204: Low-voltage power supply devices, d.c. output – all parts IEC 61496: Safety of machinery - Electro-sensitive protective equipment – all parts IEC 61800: Adjustable speed electrical power drive systems – all parts IEC 62026: Low-voltage switchgear and controlgear - Controller-device interfaces (CDIs) – all parts IEC 62046: Safety of machinery - Application of protective equipment to detect the presence of persons – all parts IEC 62061: Safety of machinery - Functional safety of safety-related electrical, electronic and programmable electronic control systems – all parts IEC 60204: Safety of machinery - Electrical equipment of machines – all parts IEC 62477: Safety requirements for power semiconductor converter systems – all parts IEC TC 65 Advisory May 2013-Beijing

Scope Extension: More Standards
The Standard: TC66 had a Standard IEC that TC 65 felt would suit the Market Place more adequately and with the view of migrating IEC to this new Standard. Industrial Equipment: IEC : Control systems: examples, PLC, DCS, PAC IEC a: Stand alone power supplies IEC b: Actuators where movement is contained: examples, rotational, linear valves IEC c: Actuators where movement is not contained: examples, rotational, linear slides, tables IEC d: Human machine interface Inclusion of other Automation Standards: Functional Safety IEC 61508: Generic Electrical Control Systems IEC 62061: Machinery Electrical Control Systems IEC 61511: Process Electrical Control Systems Industrial Automation Security IEC TC 65 WG 10 is working on a set of Standards IEC TC 65 Advisory May 2013-Beijing

Scope Extension: IEC 61010 The Standard: Industrial Equipment: IEC : Control systems: examples, PLC, DCS, PAC IEC a: Stand alone power supplies IEC b: Actuators where movement is contained: examples, rotational, linear valves IEC c: Actuators where movement is not contained: examples, rotational, linear slides, tables IEC d: Human machine interface IEC TC 65 Advisory May 2013-Beijing

Combining TC66 and TC65 Effort and Expertise
Provide one standard to the market IEC 61010 A joint working group of TC65/TC66 will handle the work Advantages: Single standard in market Leverage recognition of IEC for new work Utilize expertise of the two TC’s effectively Provide clean lines of TC’s impact Place work where expertise can/will support it Provide more support for the work now and in the future, i.e. two TC’s will perform work on IEC 11 IEC TC 65 Advisory May 2013-Beijing

Areas Handled by TC 66/65 : WG 13 IEC involvement in IEC 61010
4-050 Communications 4-030 Ind Pwr Supplies 2-061: Atomic spectrometers with thermal atomization and ionization 4-090 Vision/Barcode Systems 2-010: Heating of materials 4-060 Actuators where movement is contained Industrial Equipment Laboratory Equipment 4-070 Actuators where movement is not contained 2-051: Mixing and stirring 2-020: Centrifuges 4-040 Electromagnetic valves 4-110 Human machine interface 2-081: Analysis 4-020 Control systems 2-040: Sterilizers and washer – disinfectors 4-080 RFID Medical Laboratory Equipment 2-032: Hand-Held and Hand-Manipulated Current Sensors IEC Generic Laboratory Handheld Equipment 2-101: In Vitro Diagnostic (IVD) 2-031: Hand- Held Probe Assemblies TC65 would add industrial expertise and focus in that area. TC65 would support new work, changes, etc in this area. TC65/WG13 would support this work Add requirements for interconnectedness to equipment in other industrial standards 12 IEC TC 65 Advisory May 2013-Beijing

Additional Standards Inclusion of Automation System Functional Safety Standards: Functional Safety Standards IEC 61508: Generic Electrical Control Systems IEC 62061: Machinery Electrical Control Systems IEC 61511: Process Electrical Control Systems ISO part 1 IEC TC 65 Advisory May 2013-Beijing

Who is requiring Functional Safety
Regulations Some regulatory bodies, such as OSHA, EU, require or encourage functional safety evaluation Customer Requirements Customers are demanding a functional safety evaluation before purchasing equipment Insurance companies Insurers are starting to require a functional safety evaluation before equipment is installed in the workplace, or may provide discounted premiums for using products evaluated for functional safety IEC TC 65 Advisory May 2013-Beijing

Functional Safety Functional safety is part of the overall safety that depends on a system or equipment operating correctly in response to its inputs. Neither safety nor functional safety can be determined without considering the system as a whole and the environment with which they interact. There are a number of Certifying Agencies in the market place. The issue: Not all certificates are equal although they are evaluated against the current Standards. A unified certification process is required for products and personnel. This would be similar to IECEX system requirements today IEC TC 65 Advisory May 2013-Beijing

Future Standards Inclusion of Automation System Security Standards: Industrial Automation Security IEC TC 65 WG 10 is working on a set of *Standards *These have not been released at this time, work continues on these new standards. IEC TC 65 Advisory May 2013-Beijing

Plant Wide Security The Preference is for an IEC globally accepted conformity assessment program Industry Preference is for First Party Product Certification ? Self declared SAL levels based on standard specification Industry Preference is for 3rd Party Personnel Certification ? Automation Systems implemented reliably with skilled resources Industry would entertain 3rd party security process evaluation if market demands ? This is alternative to product certification to assure customer that security aspects have been considered in all stages of the product life cycle IEC TC 65 Advisory May 2013-Beijing

Security Regulations Currently no known national or regional regulations exist Many countries/regions including the US are focusing regulators on cyber security with a secondary objective including critical infrastructure e.g. manufacturing plants There is a SMALL window of opportunity to establish these IEC industry voluntary standards with associated conformity assessment activities that are acceptable to regulators before the regulators take the lead and prescribe their solutions. The EU has a CEN-CENELEC/BT/WG titled 'Strategic Advisory Group on Cyber Security (STACS). Which includes both IT and automation aspects IEC TC 65 Advisory May 2013-Beijing

Scope of IECSecure Supplier Practices User Practices
Product Development Life Cycle (Design for Security) User Practices Integration/Deployment, Operations, Life Cycle Management (Manage for Security) Devices and Systems Conform to IECSecure Requirements (products constructed to prescribed characteristics and behaviors) "IEC Secure“ is meant that the IEC may wish you use this term to indicate that the certificates issued for security could be fully trusted for a group of products whether in a system or individually. I suppose the short answer is, it could be used a trade logo for this category. Near Term Focus Near-term Long-term Timeline IEC TC 65 Advisory May 2013-Beijing

IECSecure Benefits to Users
For users, a well designed and managed product security certification process results in reduced costs and time commitment in product selection and deployment. Key benefits include: Certification saves time and costs for validation and verification of security capabilities. Certification provides assurances that products are more secure ‘out of the box’, leading to improved process reliability and safety. The security certification stamp provides instant recognition of product characteristics and capabilities. Asset owners are able to specify and successfully procure compliant products that interoperate securely. IEC TC 65 Advisory May 2013-Beijing

IECSecure Benefits to Users
For suppliers and integrators, the security certification process provides a single compliance framework and an industry stamp of approval. Key benefits include: Suppliers are able to make and substantiate clear claims of compliance to a consensus open, industry security specification. Certification responds to a common need for a shared security vision to be executed by suppliers, users, and consultants. This helps suppliers build what users want. The program addresses the security characteristics of the product that allow it to be integrated into a larger system. IEC TC 65 Advisory May 2013-Beijing

The CB Scheme In recognition of the need to facilitate international trade in electrotechnical equipment, and components primarily intended for use in homes, offices, workshops healthcare facilities and similar locations, for benefit of consumers, industries, authorities etc, and to provide convenience for manufacturers and other users of the services provided by various National Certification Bodies (NCBs), an international Scheme is operated by the IECEE (IEC System for Conformity Testing and Certification of Electrotechnical Equipment and Components), known as the CB Scheme. The CB Scheme, the worldwide Scheme and the passport to market electrotechnical products around the world. IEC TC 65 Advisory May 2013-Beijing

IECEE facilitates international trade
06/04/2017 IECEE facilitates international trade The IECEE System is intended to reduce obstacles to international trade which arise from having to meet different regulations, national certification or approval criteria. The CB Scheme, the worldwide Scheme and the passport to market electrotechnical products around the world. IEC TC 65 Advisory May 2013-Beijing

06/04/2017 IECEE facilitates international trade What is conformity assessment? Conformity assessment is the process used to show that a product, service or system meets specified requirements. Showing that a product, service or system meets certain requirements has a number of benefits: It provides consumers with added confidence. It gives the company a competitive edge. It helps regulators ensure that health, safety or environmental conditions are met. The principal forms of conformity assessment are testing and certification IEC TC 65 Advisory May 2013-Beijing

06/04/2017 IECEE facilitates international trade Certification Certification is the provision by an independent body of written assurance (a certificate) that the product, service or system in question meets specific requirements. Certification is also known as third party conformity assessment. Testing Testing is the determination of one or more of an object or product’s characteristics and is usually performed by a laboratory. The CB Scheme, the worldwide Scheme and the passport to market electrotechnical products around the world. IEC TC 65 Advisory May 2013-Beijing

06/04/2017 National differences Where national standards are not yet completely based on IEC standards, declared national differences are taken into account. However, successful operation of the Scheme presupposes that national standards are reasonably harmonized with the corresponding IEC standards. The CB Scheme, the worldwide Scheme and the passport to market electrotechnical products around the world. IEC TC 65 Advisory May 2013-Beijing

IECEE CB-scheme The CB-scheme was created to facilitate Global Trade through the use of IEC Standards Globalization of standards certification Allows for acceptance of certifications executed in one country, by another CB-scheme country De facto accepted in the Global Market by Regulators, Retailers, Buyers, Vendors Creating an “Industrial Automation” category - INDAT Leverage CB-scheme to organize standards IEC TC 65 Advisory May 2013-Beijing

IECEE CB Scheme (& FCS) in action
Certification body A issuing Conformity Assessment Certificate Conformity Assessment Report Factory Audit Report National differences (if applicable) Laboratory Type test program National differences (if applicable) Type test program National differences (if applicable) Factory Inspection Test Report National differences (if applicable) Testing… Analyzing… Conformity Assessment Certificate Conformity Assessment Report Factory Audit Report National differences (if applicable) Factory Audit Report Auditing… Factory Application documents Applicant Regulators 15 working days Retailers/vendorsbuyers Certification body B1 recognizing Certification body B2 Certification body B3 Market IEC TC 65 Advisory May 2013-Beijing

Manufacturer’s Testing Laboratories
06/04/2017 Manufacturer’s Testing Laboratories IECEE CB certificate test report + Certification body Testing laboratory The CB Scheme, the worldwide Scheme and the passport to market electrotechnical products around the world. Manufacturer’s testing laboratory IEC TC 65 Advisory May 2013-Beijing

The CB Scheme (& CB-FCS) Processes
CB requests sample(s) and sets the testing programme Sample request CBTL’s staff performs the measuring and testing programme Testing Inspection CB’s staff performs the factory inspection CB-FCS Evaluation CB’s staff evaluates the test report Decision CB’s officer takes the certification decision CB issues the CB test certificate and test report License IEC TC 65 Advisory May 2013-Beijing

Acceptance procedure of TLs and CBs
Application for candidate CBs and TLs Appointment of assessment team On-site assessment-ISO/IEC & 17065 Assessment report & non-conformities Proposed corrective actions & clearance Acceptance and registration Re-assessment cycle every 3 years IEC TC 65 Advisory May 2013-Beijing

Safety – Functional Safety - Security
IEC TC 65 Advisory May 2013-Beijing

IECEE DNA Compliance with IEC statutes + rules One single set of rules and operational procedures for TLs + CBs ALL TLs and CBs undergo the same qualification process to join IECEE – peer assessment Common test report and certificate format used by ALL TLs and CBs but always maintaining CB brand Participation of manufacturer’s testing laboratories IEC TC 65 Advisory May 2013-Beijing

Key demand drivers for IECEE – the “why”
Removal of costly duplication of testing/cert at local level + delays to accessing new products Confidence among industry, regulators + stakeholders – high capital cost Trust among bodies (labs + certifiers), a “standard way of doing testing + certification” Portability of assessment results + certificates Instant access to information, including “on-line” certificates – instant checking. The High Capital investment + the catestrophic consequences of things going wrong (loss both in human and economic terms) are key demand drivers for all IECEx Schemes IEC TC 65 Advisory May 2013-Beijing

IECEE value proposition
Benefits to industry One stop service Cost savings Savings in resources Consistency in supplier assessments Confidence in supply chain “On-line” certificates IEC TC 65 Advisory May 2013-Beijing

Governments concern IMPORTING Governments want to make sure that imported electrical goods are safe and operate efficiently EXPORTING Governments interest is to help the National Industry to be able to export their electrotechnical goods in the global market 36/39 IEC TC 65 Advisory May 2013-Beijing

Conclusion One International Standard, one test and one international certificate One stop service Reduces delays and costs of multiple testing and approval Participation of manufacturer’s testing laboratories The IECEE System facilitates global trade. Provides transparency to the public through the on-line database. IEC TC 65 Advisory May 2013-Beijing

CBTC online data base IEC TC 65 Advisory May 2013-Beijing

Thank you! By Pierre de Ruvo Chief Operating Officer IECEE

IECEE New Product/System Category INDAT Industrial Automation

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