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Drathen (BTS-PMT IPS) Seite1; 2003-01-24 Process Management Technology Process Control Systems Electrical & Instrumentation Control systems (PLS, SPS,

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Presentation on theme: "Drathen (BTS-PMT IPS) Seite1; 2003-01-24 Process Management Technology Process Control Systems Electrical & Instrumentation Control systems (PLS, SPS,"— Presentation transcript:

1 Drathen (BTS-PMT IPS) Seite1; Process Management Technology Process Control Systems Electrical & Instrumentation Control systems (PLS, SPS, safety-related systems; recipe control, Start-up / shut-down recipes, load alternation, material flow control) Process optimization (control optimization, advanced control) E-technology & measurement and control technology (sensors, actuators, buses, concepts for power supply and distribution, redundancy concepts, MCC, etc.) Process analysis technniques Process Manufacturing Execution Systems (MES) Horizontal and vertical integration (interfaces to ERP and PCS systems) Material flow management Process / laboratory data acquisition and administration (LIMS, PIMS) Data analysis/process management (data mining, key performance indicators, Performance monitoring, alarm analysis) Training simulators Asset management (preventive maintenance devices / process diagnosis) Production planning (of campaign, space and personnel deployment; production fine planning) Manufacturing execution (electronic batch recording, recipe administration, order accounting, tracing of batches/materials) Sales planning, (rough) capacity planning, availability planning Steps in Enterprise Automation / Optimization Logistics control Logistics administration Enterprise Resource Planning, Advanced Planning System (ERP, APS)

2 Drathen (BTS-PMT IPS) Seite1; Process Management Technology Systems Manufact. prep. (control status) Manufact. execution (batch) Manufact. data evaluation Asset managemt. SAP: Enterprise Resource Planning (ERP) WM Warehouse Management Manufacturing Execution System Exchange of information Technical logistics (MIMS) Plant - Operation - Process - Laboratory Laboratory automation (LIMS) Control system Sensors, actuatorsPAT online Offline analysis (lab.) MM Material Management QM Quality Management PP-PI Production Planning Process Industry PM Plant Maintenance Perform. monitoring Process control Advanced Process Control APO Advanced Planner and Optimizer Feed logistics Product logistics

3 Drathen (BTS-PMT IPS) Seite1; Process Management Technology PMT Investment and Assembly Share 23% of Total Plant Investment 2% Process analysis systems 8% classical sensors 3% Final control equipment 3% Electroengineering 3% Control systems 3% MES Systems 1% Supply Chain and Logistics Total costs of plant 100 % Mean value of 15 assessed projects Period:


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