1. Innovations 2006
HMI innovations
MTS May 2006

2. SBU 1 Industrial enclosures
Innovations 2006
SBU 1 Industrial enclosures

3. Accessories P. 8 Two-handed operating consoles
Maximum safety categories are met
Two safety buttons for each hand
Thus, hands are on the safety button at all times
No additional cover is required

4. Plastic enclosures KS P. 15 Colour changed to RAL 7035
The colour of accessories has also changed

5. CM accessories P. 18 CM gland plates CM and TS cable entry plate
Optimised dimensions
"Old" dimensions did not have the "best fit“
CM and TS cable entry plate
"Only buy what you really need"
Packs of 1

6. CM accessories P. 21 CM folding lever handle
Prepared for padlocks
For KESO / KABA
For ASSA
CM mounting plate slide block
Similar function as the one for TS8
May be reused several times "as a tool"
CM door stay
Installation without drilling
Spring-mounted
Simply snap into position / snap out

7. CM accessories P. 23 CM rain canopy / vented roof plate
Reliable protection for outdoor siting
Water runs off to the rear
Mounting via the existing holes (eyebolts)
At the front, with integrated ventilation holes at the top
May also be used when the enclosure is twisted
Ventilation holes

8. CM accessories P. 23 CM divider kits For swing frame, large
With and without trim panel
For enclosure width mm: 600 and 800 mm
For swing frame, large with trim panel, the 180° hinge may be used

9. Comfort Panel P. 24-34 New panel / installation depth 113 mm
Off the shelf:
Operating housing 19" x 7 U x 113 mm
Keyboard housing 19“ x 3.5 U x 113 mm
Keyboard housing 19“ x 4 U x 113 mm
Accessories
USB extension
Protection category IP 66 / 67

10. Quickline panel
P. 37
Cut-out for commercially available Siemens panels
Cost-efficient solution
In order to open the door, release the hinge pins
Interior installation with mounting bracket CP

11. Accessories P. 39 Pedestal, height-adjustable Swivel area max. 180°
Adjustment range 200 mm
With integral gas pressurised spring for pressure relief during height adjustment
Assembly:
Rear: attachment using cage nuts
Front: via mounting bracket (accessories).
Surfaces
Niches
Compact Panel
TFT holder

12. Accessories P. 40 Support arm, height adjustable, compact
For panels and TFTs with 2.5 – 8.5 kg
with VESA 75 cut-out at the top
Bottom desk clamp for worktops (up to 75 mm thick)
Adjustment options:
bottom, swivel and tilting
top, vertically hinged and tilting
Adaptor for VESA 100 as accessory

13. Accessories P. 46 Housing coupling
Command panels from an installation depth of 150 mm and IW worktops
Variant for support arm / pedestal
350° rotation range may be locked via clamping levers

14. Industrial workstations
P. 49
IW logistic point
Complete solution for accommodating: PC
Printer
Monitor
Supply includes:

15. Industrial workstations
P. 49
IW logistic point printer cabinet 600 x 900 x 600 mm
For accommodating
Commercially available printers and desktop PCs
Designer door prepared for mounting installation modules
Component shelf, pull-out
Paper removal flap
Easy access through integral glazed door
Installation module with custom-made cut-out as special order, e.g. for label printers

16. Industrial workstations
P. 54
IW stainless steel operating station
For use in
Food industry
Pharmacy
Petro-chemistry
P. 55
Stainless steel enclosure for tower PC
W x H x D: 760 x 760 x 300 mm
Roof with cut-out for:
CP-S support arm
Keyboard cable
Worktop

17. Accessories P. 55 Worktop, stainless steel WHD: 900 x 38 x 600 mm
Laminated on both sides with cut-out for CP-S support arm
Prepared for stainless steel keyboard or solid
Cross member, stainless steel
To increase stability, the cross member protrudes 120 mm above and behind

18. FP housings / enclosures
Available from 2007 on!!!
The regulations are being changed!!!
FP = Fire Protected
Fire-protected housings and enclosures
Secure escape and rescue paths
Maintaining the function of:
Elevators
Emergency power supply
Extinguishing water
E.g. public institutions, airports, hospitals, schools, museums, libraries...

19. FP housings / enclosures
All dimensions without lining!!!
FP-TS8 (W x H x D):
800 x 2000 x 600 mm
800 x 2000 x 500 mm
800 x 1800 x 400 mm
FP-CM (W x H x D):
800 x 1000 x 300 mm
800 x 1200 x 400 mm
FP-AE (W x H x D):
600 x 600 x 210 mm
Other sizes available on request!

20. FP housings / enclosures
FP-PL terminal box with function retention
Function retention: E 30/ E 60/ E 90
Protection category: IP 54
100 x 100 x 50 mm and
115 x 115 x 66 mm
FP – KL
Function retention: E 30
Protection category: IP 66
115 x 115 x 93 mm with and without fused junction

21. Stainless steel keyboard housing
P. 51
4 dimensions for 1 to 4 command and signalling units 22.5 mm

22. AE enclosure P. 52 Four new dimensions for:
AE stainless steel
Stainless steel (V2A)
Stainless steel (V2A)
Now 5 dimensions available off the shelf
Accessories:
Cam lock changed for
New wall bracket in stainless steel

23. AE enclosure P. 53 AE IP 69K stainless steel
Same dimensions as stainless steel
10° roof tilt prevents liquids from accumulating on the roof
Silicone seal
Temperature-resistant: -60°C to +180°C

24. Stainless steel enclosures
Silicone seal for stainless steel enclosures
Protects better against aggressive cleaning agents and disinfectants
Seal absorbs almost no water
Temperature-resistance: -60°C to +180°C
Also available as special for:
AE stainless steel, single-door
BG stainless steel
KL stainless steel

25. TS 8 Also available in WxHxD: 600 x 1200 x 500 mm 800 x 1200 x 500 mm
Suitable side panels as accessories
TS 8 stainless steel: brushed finish changed from 240 to 400 grain:
Enclosures
Side panels
Base/plinth components, front and rear
Baying cover, top

26. Accessories P. 178 Pressure relief valve
Protection category IP 66, 68, 69K
Reduces the formation of condensation
Universal key
With bit adaptor and turning bit:
Torx 25
Recessed head (Ph 2)

27. Accessories
P. 183
Support rail 65 x 42 mm, unslotted for enclosure width /depth 400, 500, 600 and 800 mm
Support rail for heavy-duty components (up to 5,000 N / rail)
Suitable for 600 and 800 mm wide enclosures
P. 182
Attachment for TS punched section with mounting flange, 17 x 73 mm
when the screw-joint cannot be accessed

28. Accessories P. 50 TS 180° for dynamic loads P. 180
Heavy, dynamic loads
Heavy equipment installed on the door (up to 900 N)
P. 180
Protective beam and holder
Alternative to a door in a switch room
Prevents objects from falling into the open enclosure frame

29. Accessories
P. 179
Sealing frame for through-panel mounting in rear or side panels
To suit enclosure widths of 600 mm and above
In depths of 75 and 100 mm
Mounting plate in a set forward position
Protection category IP 54 subject to correct mounting

30. Accessories P. 181 Wiring plan pocket Sheet steel for TS, CM, ES, PC
Depth 35 mm
Plastic, self-adhesive
Knockouts for optional screw joints

31. Accessories P. 190 Cable conduit Two sizes: SW 29 / 50
Connected straight or in a 90° angle
Holder for correct laying

32. Accessories P. 195 Compact light
Multifunctional fastening on both sides
Magnet, clip, screws or combinations thereof
May be positioned flexibly
Saves power whilst producing more light
8 watts compare with 14 watts standard/courtesy lights
18 watts brighter than 14 watts standard/courtesy lights
Integral connection cable, 3 m
Pluggable door-operated switch as accessory

33. Accessories P. 186 Socket strip
With three sockets, overvoltage protection and interference filter
Socket inserts twisted by 45°
Connection socket for front power supply

34. Accessories Flyer Connector gland
Sealing frame for connector cut-outs 16/24-pole for 8/10 cables
No dismantling required when individual cables/leads must be installed/dismantled
Seals are fastened safely to the cable
Incl. strain relief

35. SBU 4 Power distribution
Innovations 2006
SBU 4 Power distribution

36. RiLine60 60 mm busbar system
Flat bar system with integral cross section adaptation: Now also available with base tray technology
Top-mounting PLS systems: easier to assemble
Connection adaptor with impressive connection system and a great number of versions

37. RiLine60 Type-tested to EN60439-1 NEW: GL-approved
System includes: approx. 130 articles
Universal CB adaptor up to 630 A
Innovative component adaptor system with support frame connector
Protection category IP2x

38. RiLine60 Support frame with push-in trim New adaptor versions
Important accessory for replacement assemblies for RiLine60 Premium adaptors
Incl. support rail and push-in trim
New adaptor versions
OM adaptor, 45 mm wide, with AWG10
OM adaptor, 75mm wide, with AWG6
Connection angle for CB adaptors
Designed to suit 250 A CB adaptors
Designed to suit 630 A CB adaptors

39. RiLine60 UL design
New busbar holder with greater creepage distances and clearance
Base tray is a must-have
Short circuit data are similar to the IEC design
Top-mounting components are identical with the IEC line
OM / OT adaptors with AWG leads only
CB adaptor 160 A in specific design
New connection adaptor for PLS
Rated data differ sometimes from IEC
To be approved by June 2006

40. RiLine60 Available from: 11/06 (NH00+1) and 01/07 (NH2+3)
RiLine NH – the new generation of isolators
Consistent design of all sizes from NH00 to NH3
With tried-and-trusted clamping screw technique
Simple reversal of the cable outlet at the top or bottom by rotating the mounting hooks
Perfectly integrated into the RiLine60 contact hazard concept: IP 2X
Safe operation, thanks to contact hazard protection
Lid may be locked
Available from: 11/06 (NH00+1) and 01/07 (NH2+3)
298 mm
250 mm (250)
NH3
210 mm (210)
NH2
298mm
184mm (186)
NH1
194mm
106 mm (115)
NH00
Height
Width (before)
Size

41. Maxi PLS Corner connector for Maxi-PLS Corner bracket for Maxi-PLS
For 90° connection for busbar systems in the roof area
Available for 1600A / 2000A / 3200A
Packaging: Packs of 1 set
Corner bracket for Maxi-PLS
For 90° connection for busbar systems in the rear area
Versatile
Packaging: Packs of 1 set for each busbar

42. Maxi PLS Maxi PLS–vertical coupling sets 1600 A
Vertical coupling sets for Maxi-PLS 1600 A for busbar systems in the roof and rear area
Rittal Maxi-PLS compact infeed
Flexible cable connection bar system, whatever the enclosure width
Several adjacent infeeds in one enclosure
Direct mounting on the punched section without mounting flange or on the mounting plate
For Maxi-PLS 1600 A / 2000 A busbars

43. ISV Roof plate for cable entry gland Solid cable entry gland.
Roof plate with gland apertures
In exchange for the standard TS8 roof plate
Suitable for enclosures with Widths: 600, 850 and 1100 mm Depths: 400 and 600mm
Solid cable entry gland.
For concealing unused openings
Inexpensive alternative to the existing gland plates

44. Power Engineering V2.0 New (compared to V1.0) Optimised Corner field
2200 mm high enclosures
Parts lists can be exported directly into Excel
Automatic text configuration for special connection kits
Flexible user tool "My Accessories"
Optimised
PE and neutral conductor configuration
More accessories can be configured (divider panels, covers, etc.)
Maxi-PLS and ISV can be configured as separate enclosures in a project.

45. Maxi-PLS Prototype system with internal division, design 4a
with form subdivision Form 2-4 according to IEC
For rated currents up to 1600 A
May be used as power distribution system (PCC) and control system (MCC).
Modular interior installations with system components
Flat bars or PLS bars may be selected from the RiLine60 program
Available from October 2006

46. SBU 3 System climate control
Innovations 2006
SBU 3 System climate control

47. TopTherm & RiNano PLUS RiNano-coated condenser in all cooling units
Electronic condensate evaporation integrated into all roof-mounted and wall-mounted units with cooling outputs of 1000 watts or greater

48. Enclosure cooling during the production of disc brakes Application: Audi Ingolstadt

49. RiNano cooling unit SK 3305.100 / 1500 watts Extreme condition:
Has been operated since June 2005
No filter mat
Has not been serviced so far
Extreme condition:
Dust
High ambient temperatures
High power loss inside the enclosure

50. Enclosure cooling during the production of disc brakes Application: Audi Ingolstadt
Existing units without RiNano have been used for 5 to 6 years
The cooling units must serviced regularly to ensure that they operate continuously.
Filter mats must be replaced every week!
The picture shows a filter mat after 5 days!

51. TopTherm & RiNano Benefits: Clean heat exchangers
Longer maintenance intervals
No power drop
Higher energy efficiency
Easier to clean
No filter mats (dry dust)
Longer downtimes (metal filters for oil-bearing air)

52. Condensate management
Integrated condensate management
Requirements from the automobile industry
Risk of accidents à Puddles
Specified by the US automotive industry
RTT cooling unit series with integrated condensate evaporation
For all roof-mounted and wall-mounted units from 1000 watts on

53. Condensate management

54. Air/water heat exchangers
New series
500 to 5000 watts
230 V, 115 V and 400 V, 2~,
Optionally with basic or comfort controller
Slimline design
Comes with all water-carrying parts in V4A

55. Air/water heat exchangers
Mounting cut-outs suitable for “mounting” on RTT wall-mounting cooling units
NEW

56. Innovations 2006
SBU 3
Recooling systems

57. Recooling systems Wall-mounted, 4,000 watts RiNano-coated as standard
Controlled via Microcontroller Box (MCB)
Individual fault messages are processed by the display and the diagnosis software

58. IT recooling systems
Pressure-sealed systems upstream (almost no maintenance works required)
Field of application: –20°C to +45°C (outdoor siting)
Connected to CMC
Collective fault signal indicator
Double pump unit à Partially redundant
Redundant cooling circuits / redundant recooling systems

59. SBU 6 Outdoor & fuel cells
Innovations 2006
SBU 6
Outdoor & fuel cells

60. Toptec CR 4 dimension variants
W: 600/800 x H:1,200/1,600 x D: 600 mm
Welded vertical section with roof and bottom (base/plinth integrated) made of V2A stainless steel
Twin-walled doors and side panels made of zinc-plated sheet steel
Rain canopy made of aluminium
Fully spray-finished in RAL 7035

61. Toptec CR Simple baying, since there is no side roof projection
Toptec cooling modules may be used
Lifting eyebolts are not included in the supply. Rain canopy must be dismantled if the unit is transported by crane
Double side panel at the inside which means that the outer TS8 frame level can only be accessed with difficulty

62. Toptec CR Door stay Door handle
Made of round steel, opening range: 90°, 115° or 130°
More robust than the old version
Door handle
Swing lever with direct access to the semi-cylinder

63. Toptec CR accessories Toptec concrete base/plinth
600 / 800 mm wide
600 mm deep
Depth stay for Toptec CR
For W: 800 mm D: 600 mm
Mounted on the inner level
Assembly kit
In the enclosure depth
For attaching mounting plates / swing frames

64. Fuel cell technology 3 different applications and output categories
Small applications
up to 250 watts
Outdoor UPS
From 3 to 15 kW
Indoor UPS
From 10 to 200 kW
Project solution
Catalogue
Concept

65. SBU 5 Rittal Smart Package, racks and accessories
Innovations 2006
SBU 5
Rittal Smart Package, racks and accessories

66. Rittal Smart Package Pre-configured TS8 server racks
800 mm wide, 42 U, 1000 mm deep
In different designs for small and medium-sized companies:
Integrated PSM busbar
2 kVA or 3 kVA UPS installed
Different climate control concepts:
Slotted doors
Roof-mounted fan
Wall-mounted cooling unit on the rear door
With CMC-TC installed in some cases

67. TS8/HPC network and server enclosures
Server enclosures, 1200 mm deep,
mm high
RAL 7035 / 9005
Standard mounting angles
HPC (High Power Cooling) enclosures, 1200 mm deep,
WxH 600 / 800 x 2000 mm
To be combined with LCP/LCP
Protection category up to IP 55
482.6 mm (19") mounting frame
Load capacity up to 1000 kg max.

68. Accessories DK-TS side panels TS roof plate Interior installation:
May be screw-fastened / plugged
2000 / 2200 high
TS roof plate
for cable entry, two-piece
600 / 800 mm wide
Interior installation:
TS punched section with mounting flange 17 x 73 mm, outer level (notched!)
DK C rails
TS cable clamp rails for TS and mm (19") mounting frames

69. Accessories DK stabiliser, pull-out System supports for cable routes
Load capacity up to 150 kg
System supports for cable routes
For mm deep enclosures
TS base/plinth in RAL 9005 and 7035
More dimensions
TS punched section with mounting flange 17 x 73 mm
With slots
for 900, 1000, 1200 mm width / depth

70. Accessories TS partition HxD 2000/2200 x 1000/1200 mm
For sliding in and partitioning retrospectively, especially in conjunction with climate control components in enclosures suites
With concealed cut-outs in all corners for routing cables and leads between the enclosures

71. Accessories TS IT glazed door Aluminium frame section in a new design
Integrated hinges
180° opening even when bayed
New, flat handle system
It is possible to conceal the cable routing to the handle and to the sensorics
Dimensions
Width: 600 / 800 mm
Height: ,200 mm
Standard glazed door in IT Catalogue 2006!

72. Accessories TS infill panel for network enclosure, 800 mm wide
Installation height: 33, 38, 42, 47 U
Large cable storing space
May be combined with large shunting ring
May be fastened on the vertical frame section, at the inside
Depth-variable, on the punched section, inside
Hinged version
Open/closed action point

73. Accessories Cable anchor (black) Distributor ring (chrome-plated)
Size of the shunting ring 1 U / 4 U
Cranked for mounting angles and mounting frames
Especially for mounting on all panels such as punched sections, cable channels, frames
Distributor ring (chrome-plated)
For cascaded cable routing
to mounting angles and mounting frames
to all panels

74. Accessories Slide rail, 740 mm, stationary installation
Matches HP standard dimensions, 740 mm distance between the levels
100 kg static load
Depth-variable slide rail, 1 U
80 kg static load
/ mm long
Particularly slimline design
Potential equalisation point
Star point for earthing bolt
Contacts up to 5 earthing straps with 6.3 mm flat-pin connectors

75. SBU 5 PSM and UPS (uninterrupted power supply)
Innovations 2006
SBU 5 PSM and UPS
(uninterrupted power supply)

76. PSM Plus busbar and modules
Power System Module PSM Plus with four infeeds
3-phase / redundant design
Different module versions, sometimes with double infeed
Can distribute twice as much power as the latest PSM, i.e. 192 A/busbar

77. PSM system PSM with 3-phase voltage monitoring PSM accessories
Displays and monitors the connection current and the active power / phase
For 2000 mm high enclosures with 6 slots
Remote monitoring via CMC-TC
PSM accessories
Cable lock: connection cable
For all modules with IEC320 C13 jack
PSM light module
For use as a portable lamp with a NiMH battery
3 hours illumination time and magnetic attachment

78. Static transfer switch (STS)
Available upon request:
482.6 mm (19") design, 2 U
Switches automatically between two infeeds
Increases availability through redundancy
Single-phase switching load: 16 A
Networking capability (SNMP)
May be applied in the IT business
Server racks
Network racks
Data centres
Networks in general

79. UPS PMC 200, 2nd generation UPS modules 10/20 kW UPS modules 30/40 kW
600 mm wide racks
UPS modules 30/40 kW
800 mm wide racks
Improved efficiency (96%)
Redundant n+1 system architecture in modules and batteries
See IT News 2006, p

80. UPS PMC 200, 2nd generation Benefits May be applied in the IT business
Flexible, simple expansion with the system operational
The fact that modules can be replaced easily make servicing fast and cost-effective
May be applied in the IT business
Data centres, IP telephony
Networks in general
May be applied in the IE business
Mechanical engineering in general
Automotive

81. UPS PMC 200, 2nd generation N+1 redundancy in an example with 40 kW
1+1, 40kW modules , 20kW modules , 10kW modules

82. SBU 5 Security / monitoring
Innovations 2006
SBU 5 Security / monitoring

83. CMC-TC New CMC-TC software functions Applications
New web design
Network Time Protocol NTP
SSL and SSH
DHCP
Applications
Large network systems
RimatriX5 data centre
Customer benefits: More comfort, more security, more transparency

84. CMC-TC accessories Display Unit II Applications
Graphical, illuminated LED display
Displays temperature, humidity, access, climate control units, LCP, ActivePSM and PCU
The network interface of PU II may be set via keys
Power supply via PU II
Applications
Applications without network
Informs locally

85. CMC-TC accessories Redundant power supply for CMC-TC
24 V DC
Alarm
U1 / U2
U U2
Redundant power supply for CMC-TC
Two voltage inputs, one voltage output
Switches without interruption
With power pack for VAC or 48VDC
For 24 V DC
Alarm interface with the I/O unit
Optical alarm display

86. CMC-TC accessories Voltage monitor with 16 A C19/C20 switched output
Switches high currents 16 A
In de-energised state: ON
Switches high-performance IT/server components up to 16 A
1 U fixture for CMC-TC sensors
Accommodates up to 22 CMC-TC sensors
Cable clamping

87. CMC-TC accessories Comfort handle for TS8 Legic (WO)
Legic transponder technology
Receiver aerial in the handle
Acoustic/optical signal in the handle
Electronics in the CMC-TC housing
Carrier frequency: MHz
Biometric access system (WO)
Thermal sensor
Compatible with the CMC access system
Up to 99 users / 10 fingers for each user
May be used outdoors

88. SSC Rittal KVM technology
SSC compact 8
Inexpensive KVM switch based on standard PC interfaces, 1 U
Compatible with VGA & PS/2
Compatible with other servers via adaptors
May be combined with SSC multi (without OSD transfer)
SSC compact 32 Cat
32 server ports in 1 U
For SSC: converters for PS/2, USB & SUN-USB
May be cascaded to up to three more SSCs; max. 125 servers on one user (with OSD transfer)

89. SSC Rittal KVM technology
SSC compact
Password-protected OSD menu for configuration and server selection
Selection may also be made via hotkeys
Convenient function such as autoscan and autoskip
May be installed in mm (19") levels
Integral wide-range power pack, IEC 320 connection (EN 60320, C14, 100 V-240 V AC 50/60 Hz)

90. Innovations 2006
Cooling

91. LCP Liquid Cooling Package
LCP Standard
Additional dimensions
WxHxD: 300 x 2000 x 1,200 mm
Connector system replaces the hose clamps
Solid base tray designed as condensate tray
Condensate is drained off either via return to to the outside
Main connection is at the rear or bottom

92. LCP Liquid Cooling Package
LCP Extend
Extends existing room air-conditioning
Cooling output about 10 kW per rack
May be retrofitted on rear doors of vented enclosures
Bayable, door opening max. 90°
Water connection from below or above
May be connected to CMC / RiWatchIT
Compatible with Rittal IT cooling unit line

93. LCP Liquid Cooling Package
Same as standard LCP, but with higher output
Cooling output 30 kW
WxHxD: 300 x 2000 x 1,200 mm
Easy servicing for important components (e.g. fans can be replaced without tools)
Active condensate management
Cooling even with the server rack doors open
May be connected to CMC / RiWatchIT

94. LCP accessories Vertical shielding Air inlet/outlet of the cover plate
May be used HPC server racks
Prevents "air short circuits"
Horizontal shielding
Air inlet/outlet of the cover plate
May be used in the LCP rack
Top-mounted cover for LCP (200 mm)
May be adapted to 2200 high server racks

95. LCP accessories LCP ventilation for maintenance works and retrofitting
Connection hose
Quick-release couplings for configuring water connections

96. IT recooling systems Requirements specific to Rimatrix
Pressure-sealed systems
Field of application: -20°C to +45°C (outdoor siting)
May be connected to CMC and collective fault signal
Increased safety through twin pump and redundant cooling circuits

97. IT recooling systems Project business: Example Example AWE
Recooling systems SK Cooling output12,000 watts at Tw = 15°C and Ta = 32°C
Project business:
Example AWE
Cooling output 4x280 kW