Presentation on theme: "Ganges Internationale (GI) was promoted by Mr Prem Goyal and family and was incorporated in 1991-92. Awarded as Best ACF Partner for QUALITY from BHEL-Trichy."— Presentation transcript:
Ganges Internationale (GI) was promoted by Mr Prem Goyal and family and was incorporated in 1991-92. Awarded as Best ACF Partner for QUALITY from BHEL-Trichy in Year 2012. The group has interests in Steel Tube manufacturing, galvanizing, telecom and transmission tower manufacturing and erection, Flour manufacturing, Bread manufacturing and trading. Group company Crimson metal (earlier Sri Sarbati Steel Tubes) was approved galvanizer by NTPC for galvanizing BHEL floor gratings since 1990 and had successfully galvanized and delivered thousands of tons of fabricated structures. GI started manufacturing operations in 2004 at Pondicherry and quickly became the market leader in telecom towers in India, We have a joint collaboration with Ramboll, Denmark where we fabricated special towers based on precision engineering using high tensile steel whereby the steel consumed was reduced by 25%. Special tower was made and supplied for 110 mtrs height with Die electric USA which weighed more than 90 MT. Towers manufactured are exported widely and have been shipped Europe, south east Asia and Africa in bulk. GI has won 3 years special award by Infratel (airtel) for First Time Right which certifies the teams achievement in getting 100% quality in 1st attempt and that also on targeted time. Apart from this has regularly got commendation certificates. Sister companies M/S Ganga Roller flour Mill have been awarded Safety and productivity awards from 1980, and M/S Shakun Consumer products has recently won the best Bread plant Award from Britannia. Current plant for Heavy engineering was set up in 2010-11 and is being managed by highly experienced personal who have had more than 35 years experience in Heavy engineering and have been manufacturing boiler support structures since 1977. Introduction
4 40 Years 60,000MT/Yr 16 States and 3 Countries Rs 700 Crores Manufacturing Experience 18 Years Steel Industry Experience Group turnover in Y 2011 Offices in India and overseas Combined steel manufacturing capacities of the plants 1600 People Working under Ganges group GANGES ON TIME Customer focused mind set at every level
Steel Tube Manufacturing – Pondicherry, India Telecom Tower Manufacturing – Pondicherry, India Steel Re-Rolling – Pondicherry, India Roller Flour Mills – New Delhi, India Bread Manufacturing – New Delhi, India Heavy Engineering – Raipur, India
Shop floor with 5S concept Everything has a place, everything is in place. Visible performance. Visible improvements Supreme Quality: One Mindset - Dont receive defects. Dont make defects. Dont pass defects. Drive the process to achieve Six Sigma Quality Health and Safety at the core of manufacturing operation. Operator Skills: Prefer multi skilled operators rather than super specialists Special awards for best performers. Process capability: Measure process capability - If you cant measure, you cant improve. Data based process improvements - Let data speak for itself and not the opinions. Eliminate process waste – Kaizen, TPM, SMED etc. Efficient use of people, material, space and equipment Innovation and creativity: 5 ideas per employee per month. Best idea, Best Reward. Consistent motivation thorough public recognition Learning corners – Mistakes are our best teachers. Learn from it so that it wont be repeated.
* Expansion planned to 20,000MT per annum by March 2014
#Item & Material 1I Beam (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm) 2PLUS Beam: (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm) 3Box Beam: (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm) 4Auto Weld Structures: (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm) 5General fabrication
Unique I BEAM & PLUS Beam Rotating Fixture Advantages: Total cycle time reduction in Gazette welding by 50% Reduction in man power by 15% Synchronized cell concept to complete quality job Innovation – Turning Ideas in to Manufacturing
30 Our Commitments Committed to manufacture and supply of fabricated structures with one mind set GANGES ON TIME and every time Committed to Right quality which exceeds Customer expectations. Committed to follow LEAN manufacturing to avoid non value added activities and wastes in fabrication process Committed to Continual improvement of our Quality Management System through effective implementation, in order to achieve customer delight Committed to follow Kaizen principles to improve productivity in business processes and supply chains Committed to follow TPM, TQM and JIT for shop floor and manufacturing activities Continuous Improvement Assess/ Reassess Plan and Design ImplementEvaluat e GANGES ON TIME
Plant Head - Mr Anil Mishra - 33 Years experience heavy engineering experience since 1980 was planning head at ANG Auto from 2009 to 2010 which manufactured all boiler support structures, Triveni Structural Ltd, form 1980 to 2009. Quality Head- Mr Sanjay Saytode - 8 years experience in Heavy engineering since 2005 was Senior Engineer at ANG Auto from which manufacture all boiler support structures also worked at Simplex Engg. & foundry Works, Bhilai which manufactured all boiler support structures & equipment. Welding Trainer- Mr Eti Suresh – 11 years experience as Welder Trainer at ABG ship yard from 2005 to 2010 also worked at Candid Merin, Singapore as Sr. Supervisor form 2001 to 2004, he is AWS QC-1 certified.