2 Ganges Internationale Pvt Ltd B36, Lawrence Road Industrial Area, Head OfficeGanges Internationale Pvt LtdB36, Lawrence Road Industrial Area,DelhiPhone: ,Fax:Cell:Registered OfficeGanges Internationale Pvt Ltd,# 163/1, 2-3 floor, K sons complex,Broadway, ChennaiTamilnaduPhone:Heavy Engineering and Boiler StructuresManufacturing Plant – RaipurGanges Internationale Pvt Ltd,Vidhansabha Road, Village Saddu,Raipur –ChattisgarhContactTelecom TowersManufacturing Plant - PondicherryGanges Internationale Pvt Ltd,Sedarpet Industrial estate, Malaum Road,Pudducheery ,PondicherryPhone:
3 IntroductionGanges Internationale (GI) was promoted by Mr Prem Goyal and family and was incorporated inAwarded as “Best ACF Partner for QUALITY” from BHEL-Trichy in Year 2012.The group has interests in Steel Tube manufacturing, galvanizing, telecom and transmission tower manufacturing and erection, Flour manufacturing, Bread manufacturing and trading.Group company Crimson metal (earlier Sri Sarbati Steel Tubes) was approved galvanizer by NTPC for galvanizing BHEL floor gratings since 1990 and had successfully galvanized and delivered thousand’s of tons of fabricated structures.GI started manufacturing operations in 2004 at Pondicherry and quickly became the market leader in telecom towers in India, We have a joint collaboration with Ramboll, Denmark where we fabricated special towers based on precision engineering using high tensile steel whereby the steel consumed was reduced by 25%. Special tower was made and supplied for 110 mtrs height with Die electric USA which weighed more than 90 MT. Towers manufactured are exported widely and have been shipped Europe, south east Asia and Africa in bulk.GI has won 3 years special award by Infratel (airtel) for First Time Right which certifies the teams’ achievement in getting 100% quality in 1st attempt and that also on targeted time. Apart from this has regularly got commendation certificates.Sister companies M/S Ganga Roller flour Mill have been awarded Safety and productivity awards from 1980, and M/S Shakun Consumer products has recently won the best Bread plant Award from Britannia.Current plant for Heavy engineering was set up in and is being managed by highly experienced personal who have had more than 35 years experience in Heavy engineering and have been manufacturing boiler support structures since 1977.
4 Ganges Group – Brief company Profile GANGES ON TIMECustomer focused mind set at every level40 Years1600 PeopleManufacturing ExperienceWorking under Ganges group18 YearsRs 700 CroresSteel Industry ExperienceGroup turnover in Y 201160,000MT/YrCombined steel manufacturing capacities of the plants16 States and 3 CountriesOffices in India and overseas
5 Ganges Group Business Activities and Locations Steel Tube Manufacturing – Pondicherry, IndiaTelecom Tower Manufacturing – Pondicherry, IndiaSteel Re-Rolling – Pondicherry, IndiaRoller Flour Mills – New Delhi, IndiaBread Manufacturing – New Delhi, IndiaHeavy Engineering – Raipur, India
6 Entrepreneurial Spirit Ganges Company ValuesEthical ConductDeliver the PromiseExcellenceTeam WorkEntrepreneurial Spirit
7 Ganges Five Finger Strategy for manufacturing excellence Shop floor with 5S conceptEverything has a place, everything is in place.Visible performance. Visible improvementsSupreme Quality:One Mindset - Don’t receive defects. Don’t make defects. Don’t pass defects.Drive the process to achieve Six Sigma QualityHealth and Safety at the core of manufacturing operation.Operator Skills:Prefer multi skilled operators rather than “super specialists”Special awards for best performers.Process capability:Measure process capability - If you can’t measure, you can’t improve.Data based process improvements - Let data speak for itself and not the opinions.Eliminate process waste – Kaizen, TPM, SMED etc.Efficient use of people, material, space and equipmentInnovation and creativity:5 ideas per employee per month.Best idea, Best Reward. Consistent motivation thorough public recognitionLearning corners – Mistakes are our best teachers. Learn from it so that it won’t be repeated.
8 Ganges Heavy Engineering Fabrication– Raipur Plant Total Capacity 15,000 Tons/Annum *Structural fabrication 5000T/yrAuto weld Beams and Boxes 5000T/yrColumn Fabrication 5000T/yrAssembly15000T/yr* Expansion planned to 20,000MT per annum by March 2014
10 Fabrication Capacity # Item & Material 1 I Beam (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm)2PLUS Beam: (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm)3Box Beam: (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm)4Auto Weld Structures: (Length varies according to boiler size. Thickness of plates: from 10mm to 63mm)5General fabrication
16 Maximum Weighted Jobs Executed DESCRIPTIONCUSTOMERQTYSIZE WEB /FLANGE THKMAX LENGTH IN MMWEIGHT PER PIECE IN KGAW BeamBHEL2800 x / 63176787,175900x / 50174327,6864800x /63178687,1822500 x / 401904021,909Plus Lift PostUB 406x170121504,376Eco Ducts14000x3500x11500mm18,472
17 Modern Equipment H beam straightening machine End Face Milling Machine Welding RotatorCNC Flame Cutting Machine
18 Modern Equipments 500A MMAW 1250A SAW machine machine Electrode Oven High Pressure heating torchesPortable Electrode OvenFlux Baking Oven
19 Manufacturing Facilities #Description of machineCapacity & Nos.Year of makeUnits1CNC FLAME CUTTING M/C.5*16M with 6 torches,Y 2010012H BEAM STRAIGHTENING & I BEAM TACKING M/C.Flange Width: MM, Flange Thick : 6-80MM, Web Height : ≥350MM, MAX. Straightening Speed: 7.8M/MIN.3FACE MILLING M/C.Milling Turning Speed: RPM, Milling Head Power: 5.5 KW, Level Moving Distance: 1500 MM, Vertical Moving4SAW WELDING M/C.Distance:1200 MM,Power-69 KVA 3 Phase 415V 50Hz,055SMAW WELDING M/C.3 Phase AC 415V 50 Hz366SELF ALIGNED WELDING ROTATORMax. Loading Wt.:30 T, Applicable Vessels Dia: MM, Wheel Linear Speed: m/h,027SEMIAUTOMATIC GAS CUTTING M/C. PUGPower-AC 220V 50 Hz,8FLUX BAKING OVENINPUT VOLTAGE:380V, MAX. TEMP.:500 °C, CAPACITY:200KG,9ELECTRODE OVENRAT. Power:5.2 KW, High Temp.:500 °C, Capacity:100 KG, Socking 0~20h,10PORTABLE ELECTRODE OVENDHT-10KG,2011GRINDING M/C.MUKITA AG-7,4012AUTOMATIC BROUCH DRILLING M/C.ROLLI WOLF N9B2- 31MM,13PNEUMATIC BLASTING M/CSURFEX PORT1000,
20 Handling Facilities S.No. MACHINE NAME QTY CAPACITY - /TON 1 Gantry EOT315 TON255 TONHYDRA414 TON12 TON
21 Quality and Testing Facilities Calibration Status (Y/N) Sl.No.DescriptionCapacity & Nos.Make & year of Mfg.Calibration Status (Y/N)ApprovalQualification1FILLET GAUGESx5unitsGAI/2010NA2MEASURING TAPESTajima (5M x 15, 20Mx10,30Mx5)YNABL3DIGITAL PAINT DFTMETER(ELECO METER)0-3000Micon x 1 unitMilhardmicronsMitutoyo4MICROMETER (ANALOG TYPE)0-25mm x 2 units, 25-50mm x 3 units,50-75mmx2 units5VERNIER CALIPERDigital 0-200mm x 1unit, Analog 0-300mm x 1 unit6BEVEL PROTECTOR0-180 degrees x 2 Units7DYE PENETRATION TEST KITCleaner CL96 x 28, PenetratentPT97 x6, Developer DV98x17Magnaflux
22 Quality and Testing Facilities (Cont..) Sl.No.DescriptionCapacity & Nos.Make & year of Mfg.Calibration StatusApprovalQualification8FILLET GAUGESx5unitsGAI/2010NA9RADIUS GAUGEx 2 units, 5-25mm x 2 units10FILLER GAUGEmm11HEAT TREATMENT RECORDERDelta Plotter x 1 unit12MAGNETIC FLAW DETECTORMagnaflux P1500 x 1 unitMagnafluxYNABL13ULTRASONIC THICKNESS MEASURMENT MACHINEModsonic Einstein II TFT Range 10mm to 5mtrModsonic
26 Innovation – Turning Ideas in to Manufacturing Unique I BEAM & PLUS Beam Rotating FixtureAdvantages:Total cycle time reduction in Gazette welding by 50%Reduction in man power by 15%Synchronized cell concept to complete quality job
27 Orders Summary (Wt. given in MT) Types of Jobs ExecutedOrders Summary (Wt. given in MT)FINAN. YEARAWGFDUCTSBELLOWSHAND RAILWIND BOXMANHOLETOTAL239861365-1,4651,8951,9967434,6341,5402,14840828458674,505772406169323,6755,0821,51652411,536
28 Jobs with our Esteemed Clients NAMEOrder (Wt in MT)BEVCON1,934BHEL7,069CETHAR495ENERGO367FLSMIDTH2ISCON78ISGEC115RJIL616SPCL860TOTAL11,536
29 Order Summary of All Units (Wt in MT) #YearPondy UnitRaipur Unit-BHELRaipur Unit-Other S.No.CustomerAirtel, Ramboll, Quipo, BSNL, Nortel, Infratel,BHELBevcon, Cethar, IJT, ISCON, EnergoCumulative11,032211,205316,096427,205527,019618,107713,15167978714,617811,8793,81282616,51891,5902921362,017Total127,2834,7831,748133,816
30 Ganges Group –Quality Process Our CommitmentsContinuous ImprovementAssess/ ReassessPlan and DesignImplementEvaluateCommitted to manufacture and supply of fabricated structures with one mind set “GANGES ON TIME” and every timeCommitted to Right quality which exceeds Customer expectations.Committed to follow LEAN manufacturing to avoid non value added activities and wastes in fabrication processCommitted to Continual improvement of our Quality Management System through effective implementation, in order to achieve customer delightCommitted to follow Kaizen principles to improve productivity in business processes and supply chainsCommitted to follow TPM, TQM and JIT for shop floor and manufacturing activities“GANGES ON TIME”
31 Versatile Team Members Plant Head- Mr Anil Mishra- 33 Years experience heavy engineering experience since 1980 was planning head at ANG Auto from 2009 to which manufactured all boiler support structures, Triveni Structural Ltd, form 1980 to 2009.Quality Head- Mr Sanjay Saytode- 8 years experience in Heavy engineering since 2005 was Senior Engineer at ANG Auto from which manufacture all boiler support structures also worked at Simplex Engg. & foundry Works, Bhilai which manufactured all boiler support structures & equipment.Welding Trainer- Mr Eti Suresh – 11 years experience as Welder Trainer at ABG ship yard from to 2010 also worked at Candid Merin, Singapore as Sr. Supervisor form 2001 to 2004, he is AWS QC-1 certified.
32 NDT Personnel NAME NDT LEVEL-II IN CERTIFICATE NO. 1 SANJAY KUMAR SAYTODE1. MPTNA/MPT/2. UTUT/BH/3. LPTLP/BH/2VIKAS KUMAR PANDEY1. UTUT/BH/2. LPTLP/BH/
33 Certificate for Quality from BHEL AchievementsMr. Vinay Goyal, Receiving "Award for Quality" from Mr. A.V. Krishnan-Executive Director, BHELCertificate for Quality from BHEL
34 Ganges Internationale Pvt. Ltd, Vidhan Sabha Road, Saddu, THANK YOUGanges Internationale Pvt. Ltd,Vidhan Sabha Road, Saddu,Raipur (CG)