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Published byElvis Mower Modified over 10 years ago
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Elastizell of St. Louis Solving Engineered Fill, Flooring & Roofing problems for over 40 years.
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Types of Lightweight Concrete Well Discuss Gypsum Concrete Gypsum Based Density – 120 pcf Strength Varies from 1000 – 8000 PSI Cellular Concrete Portland Cement Based Varies in Density- 20 to 120 pcf Strength Varies from 1000 – 3000 PSI
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Characteristics of Cellular Concrete Strong & lightweight Batched on site Easy to apply Has many densities Designed density does not vary
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Uses for Cellular Concrete Engineered Fills Flooring Roof Decks
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Differences of Cellular Concrete Engineered Fills Strength Varies from 40 to 1000 psi Density Varies from 20 to 70 pcf Roof Decks Minimum Strength 160 psi Density Varies from 36 to 50 pcf Flooring Strength 1000 to 3000 psi Density is 100 - 125 pcf
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Advantages of Cellular Concrete Cost Savings Faster Installation Load Balancing to Increase Elevations No Compaction Required Flowability Characteristics Low Density - as low as 20 pcf Maintain Traffic During Construction
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Engineered Fill Roadways Bridges Voids Tunnels Retaining Walls Soil Stabilization Plaza Fills BeforeAfter
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St. Louis Arch Project
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Bridge Approach Fills Poor soils usually exist at bridges Compaction is not necessary Replace longer bridge with roadway Reduce maintenance and life cycle costs
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Roadway Fills Cellular Concrete is excellent for widening roadways with shoulders that have never been preloaded Load balancing removes existing heavy soil and replaces it with much lighter Cellular Concrete
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Void Fills Because Cellular Concrete flows, it completely fills voids. Basements Tanks Sinkholes Pipeline abandonment Fills around pipes, Annular space fills of one pipe within another.
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Swimming Pool Void Fill
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Insulating Roof Deck Systems Slope to drain eliminates ponding Lightweight High R value Low cost Superior to insulation board
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Roof Deck Problems & Solutions
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Advantages Over Other Roof Insulation Systems A solid base for roofing systems Reduced dead weight Slope to drain capability Fire, seismic & wind uplift ratings Does not require slotted steel decks
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More Advantages of Cellular Concrete Roof Decks No Ridges Maintains R value Not damaged by water No need to remove old membrane Several membranes can be placed Cost
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LIGHT WEIGHT CONCRETE FLOORS
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What are Lightweight Concrete Floor Toppings? Gypsum Concrete Gypsum Based Density – 120 pcf Varies in Strength – 1000 – 8000 PSI Cellular Concrete Portland Cement Based Varies in Density- 100 to 125 pcf Varies in Strength – 1000 – 3000 PSI
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GYPSUM CONCRETE FLOORS
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What is Gypsum? Hydrated Calcium Sulfate CaSO 4 2H 2 O Natural Chemical Synthetic
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Gypsum Concrete Flooring Specially formulated gypsum concrete plaster Chemically sets (does not cure) Does not shrink 1000-8000 compressive strengths
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Gypsum Concrete Floors Pumped Poured Feather edge Up to 3
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CELLULAR CONCRETE FLOORS
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Cellular Concrete Floors Portland Cement Based Calcium Silicate Hydrated Ca SiO3 Natural Chemical
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Cellular Concrete Floors Portland cement based Resists abrasive damage Not damaged by water – below grade Steel trowel finish 1000-3000 compressive strengths
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Lightweight Concrete Floor Toppings Trade ready next morning Excellent substrates Economical Lightweight Fire resistant Sound rated
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Perform density/slump test Take test cylinder/cube sample on job site Quality Controls & Tests
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New & Rehab Lightweight Concrete Applications Multifamily Apartments Condos Hotels Senior Living Commercial Office Building Hospitals Residential Custom Homes Radiant Heating
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Solutions for Rehab Projects Out of Level Substrates Load Limited Structures Sound Mat Option Plaza Decks
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Decorative Surfaces Gypsum Concrete Stain the surface Seal the surface Cellular Concrete Integral Color Stain the surface Seal the surface
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The Construction Trend…. Lighter Weight Materials Thinner Floors Gypsum Light Weight Concrete Light Weight Decking Light Weight Joists
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Sound Control Issues
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Airborne and Structure Borne Noise Airborne = STC Structure Borne = IIC ( Impact Noise)
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Sound Measurement and Peoples Reaction STC Sound Transmission Class If the STC = 35 clearly hear conversation If the STC = 45 conversation is muddled If the STC = 55 wont hear conversation; can still hear loud sounds such as raised voices, bass music or television
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Sound Measurement and Peoples Reaction IIC Impact Insulation Class If the IIC = 40 then 30 % of people will be happy If the IIC = 50 then 50 % of people will be happy If the IIC = 60 then 70 % of people will be happy
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Intensity, or loudness Generally expressed in dBs dBs = a range of sound from very quiet to very loud dB, dBA, dBC, others
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Range of Sounds Whisper – 20 dB Kitten Meow – 40 dB Soft Music – 60 dB Restaurant Conversation– 80 dB Traffic Noise – 100 dB Jet Aircraft – 120 dB
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Hard Finished Flooring Trends Tile and Vinyl Tile Hardwood and Laminate Floors Concrete
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Is Sound Control an Amenity ? Yes ! Poll of Residents - # 1 Preference Peace and Quiet Biggest Problem – Vertical Sound Transmission Floor to Floor
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Building Codes ICBO, BOCA, and SBCCI = IBC Code St. Louis City and County are moving to IBC Code Code Requires minimum performance IIC and STC for Floors of 50
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Other Sound Improvements Improvement IICSTC Resilient Channels RSIC vs. RC-15 to 71 to 2 Insulation Mineral Fiber vs. FG1 to 31 to 2 Thickness 3 to 61 to 20 to 1 Ceiling Drywall 1 to 2 Layers4 to 51 to 2
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Typical IIC Values Rehab Concrete 6 to 8 inches No Sound Mat FIIC 33 to 37 With Sound Mat – FIIC 58 to 68 Rehab Heavy Timber Floors No Sound Mat FIIC 30 to 35 With Sound Mat – FIIC 45 to 50 Mass/Weight Does not Improve IIC Mass Improves STC
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Sound Control Summary Impact noise is harder to control Sound mat controls impact noise Mass does NOT control Impact noise Meeting code doesnt mean meeting client expectations Sound mats are The Best Choice
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Lightweight Concrete Summary Floor Fills Fire Rating Sound Attenuation Rehab Roof Decks Permanent Slope to Drain Engineered Fills Geotechnical Solutions Low Cost Alternative Design Assistance
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