1. Identifying of piping material Teknologi Las Kapal

2. Teknologi dan Rekayasa Piping materials Some of the materials which can be used in geothermal applications include: asbestos cement ductile iron slip-joint steel welded steel PVC (PVC) chlorinated polyvinyl chloride (CPVC) polyethylene (PE) Copper

3. Teknologi dan Rekayasa Process Plants built as engineering and construction projects require complex piping. These projects include the following: Chemical plants Biotech plants Brewery Crude oil refineries Food processing Fertilizer plants Oil & Gas Nuclear Power plants Pharmaceutical Pulp Paper mills Water Treatment plants Piping aplications

4. Teknologi dan Rekayasa Carbon Steel Pipe Sizes ranging from 1/4 to over 72 in Joining for small sizes (<2-1/2 in.) is usually threading, with welding used for sizes above this level For underground installations, all joints are typically welded when unlined piping is used Commonly used steel pipe ratings are Schedule 40 (standard) and Schedule 80 (extra strong). Schedule 40 piping is used for heating applications Schedule 80 is employed for high pressure applications or in Cases where higher than normal corrosion rates are expected

5. Teknologi dan Rekayasa Carbon Steel Pipe Strength of Steel High Ductility Flexible Pipe Design – Works in Combination with the Soil High Strength – Handles High Working Pressures & Surges Great for Horizontal Directional Drilling

6. Teknologi dan Rekayasa Carbon Steel Pipe

7. Teknologi dan Rekayasa Ductile Iron pipe Ductile iron is similar to cast iron with the exception of the form of the carbon component. In cast iron, the carbon (graphite) is in a flake-like structure. In ductile iron, the structure is more spherical or nodular. This small difference results in the greater strength, flexibility, and machinability from which the product derives its name. Ductile iron has been described as more corrosion resistant than cast iron. However, the slight difference in corrosion resistance would not be of any substantive meaning in most geothermal applications. Cast iron piping was employed for over 80 years in the Warm Springs geothermal system

8. Teknologi dan Rekayasa Ductile Iron pipe Physical Properties of Ductile Iron Pipe ______________________________________________ Property Value ----------------------------------------------------------------------------- Coefficient of expansion 5.8 x 10-6 in./in. o F Thermal conductivity 240 Btu in./h ft2 o F Specific gravity 7.12 Hazen - Williams flow factor 140 ______________________________________________

9. Teknologi dan Rekayasa Ductile Iron pipe Ductile Iron Piping Dimensional Data ______________________________________________________________ Wall OD OD Pressure Size Thickness Pipe Bell Weight ThicknessRating (in.) (in.) (in.) (in.) (lb/lf) Class (psi) --------------------------------------------------------------------------------------------------------------------------------------- 3 0.25 3.9 6.1 9.4 51 150 4 0.26 4.8 7.2 12.0 51 150 6 0.25 6.9 9.5 17.0 50 150 8 0.27 9.1 12.0 24.1 50 150 10 0.29 11.1 14.2 31.9 50 150 ______________________________________________________________

10. Teknologi dan Rekayasa Ductile Iron pipe

11. Teknologi dan Rekayasa Fiber Glass Pipe Fiberglass piping, commonly referred to as RTRP (reinforced thermosetting resin pipe) or FRP (fiberglass reinforced plastic), is available in a wide vareity of configurations. Two materials are epoxy resin and polyester resin. In addition, the piping is available in lined and unlined versions. The epoxy resin piping with an epoxy liner is generally selected for geothermal applications. Both epoxy resin and polyester resin systems can be compounded to be serviceable to temperatures of 300oF. Regardless of the type of fiberglass material used, care must be taken to maintain operating pressure high enough to prevent flashing of hot fluids. At high temperatures (>boiling point), the RTRP systems are susceptible to damage when fluid flashes to vapor. The forces associated with the flashing may spall the fibers at the interior of the pipe surface.

12. Teknologi dan Rekayasa Fiber Glass Pipe Physical Properties of Fiberglass Pipe ________________________________________________________ Vinyl Properties Epoxy Este ---------------------------------------------------------------------------------------------- Coefficient of expansion 1.26 x 10-5 in./in. o F 1.05 Thermal conductivity 2.8 Btu in./h ft2 o F 1.30 Specific gravity 1.8 1.85 Hazen-Williams flow factor 150 150 ________________________________________________________

13. Teknologi dan Rekayasa Asbestos Cement Pipe Asbestos cement pipe, sometimes referred to by the proprietary name of transite, is a familiar material to most installation crews. It has been used for many years in municipal water systems. Recent concern about the carcinogenic nature of asbestos has resulted in an impact on the availability of AC pipe. Manufacturers have ceased production and it is unlikely the material will be available in the future. The piping was manufactured in sizes of 3 to 24 in. and had a maximum service temperature of 200oF. For geothermal service, the piping was generally specified with an epoxy lining. In most cases, asbestos cement pressure pipe was the material employed. This piping was available generally in three pressure classifications: 100, 150, and 200, with Class 150 most frequently specified for geothermal service.

14. Teknologi dan Rekayasa Asbestos Cement Pipe Asbestos Cement Pressure Pipe Information __________________________________________________ Size ID OD Weight (in.) (in.) (in.) (lb/lf) ------------------------------------------------------------------------------------ 4 4.00 4.77 6.1 6 6.00 7.05 11.1 8 8.00 9.22 16.5 1010.00 11.43 22.7 12 12.00 13.69 32.1 ___________________________________________________

15. Teknologi dan Rekayasa Asbestos Cement Pipe Physical Properties of AC Piping ___________________________________________________ Property Value ----------------------------------------------------------------------------- Coefficient of expansion 4.5 x 10-6 in./in. o F Thermal conductivity 3.0 Btu in./ o F ft2 h Specific gravity 2.03 Hazen-Williams flow factor 150 ___________________________________________________

16. Teknologi dan Rekayasa Asbestos Cement Pipe

17. Teknologi dan Rekayasa Polyvinyl Chloride (PVC) and Chlorinated Polyvinyl Chloride (CPVC) PVC is a low-temperature (140oF) rigid thermoplastic material. It is manufactured in 0.5 to over 12 in. in diameter and is, next to steel, the most commonly available piping material. For higher temperature suspended applications, the Schedule 80 material would require slightly less support. Most types of fittings and some valves are available in PVC up to approximately 12 in. (Celanese, 1976). Table 10.14 presents a summary of PVC and CPVC physical properties. CPVC is a higher temperature rated material with a maximum temperature rating of 210oF. Pressure handling ability at this temperature is very low (as is PVC at its maximum temperature) and support requirements are almost continuous.

18. Teknologi dan Rekayasa Polyvinyl Chloride (PVC) and Chlorinated Polyvinyl Chloride (CPVC) Physical Properties of PVC and CPVC ____________________________________________________________ Properties PVC CPVC ----------------------------------------------------------------------------------------------------- Coefficient of expansion 3x10-5 in./in. o F 3.8x10-5 in./in. o F Thermal conductivity 1.2 Btu in./h ft2 o F 0.95 Btu in./h ft2 o F Specific gravity 1.39 1.55 Hazen-Williams flowfactor 150 150 ____________________________________________________________

19. Teknologi dan Rekayasa Polyvinyl Chloride (PVC) and Chlorinated Polyvinyl Chloride (CPVC) Temperature Pressure Rating ( o F) PVC CPVC -------------------------------------------------- 75 1.00 1.00 80 0.90 1.00 90 0.75 0.92 100 0.62 0.85 120 0.40 0.65 130 0.30 0.57 140 0.22 0.50 160 -- 0.40 170 -- 0.32 180 -- 0.25 200-- 0.20 --------------------------------------------------

20. Teknologi dan Rekayasa Polyvinyl Chloride (PVC) and Chlorinated Polyvinyl Chloride (CPVC)

21. Teknologi dan Rekayasa Polyethylene (PE) Polyethylene is in the same chemical family (polyolefin) as polybutylene and is similar in physical characteristics. It is a flexible material available in a wide variety of sizes from 0.5 to 42 in. diameter. its maximum service temperature of 140 to 150oF. The piping is recommended only for gravity flow applications above this temperature. Very high mol-ecular weight/high density PE can be employed for low pressure applications up to temperatures as high as 175 o F. The SDR (standard dimension ratio) requirements under these conditions, however, greatly reduce the cost advantages normally found in polyethylene. Use of the material in geothermal applica-tions has been limited to small diameter (0.5 to 1 in.) tubing employed for bare tube heating systems in greenhouses and snow melting.

22. Teknologi dan Rekayasa Polyethylene (PE) Pressure Ratings (in psi) for Polyethylene Piping ________________________________________ Temperature SDR ( o F) 21 1713.511 ------------------------------------------------------------------- 50 90 113 145 180 80 76 95 122 150 100 63 79 101 125 120 50 63 80 100 140 40 50 64 80 ________________________________________

23. Teknologi dan Rekayasa Polyethylene (PE) Support Spacing for Polyethylene Piping ___________________________________ SDR 11 Size 73 o F 125 o F (in.) (ft) (ft) ---------------------------------------------------------- 2 4 3 4 5 4 6 6 5 8 7 6 10 8 7 __________________________________

24. Teknologi dan Rekayasa Polyethylene (PE) PE 4710PE 3408

25. Teknologi dan Rekayasa Copper Pipe Copper piping, one of the most common materials in standard construction, is generally not acceptable for geothermal applications. Most resources contain very small quantities of hydrogen sulfide (H2S), the dissolved gas that results in a rotten egg odor. This constituent is very aggressive toward copper and copper alloys. In addition, the solder used to join copper has also been subject to attack in even very low total dissolved solids (TDS) fluids. For these reasons, copper is not recommended for use in systems where it is exposed to the geothermal fluid.

26. Teknologi dan Rekayasa Maximum temperature for pipe

27. Teknologi dan Rekayasa Knowledge is the key to success