1. X-STREAM Process Gas Analyzers
Customer Presentation

2. X-STREAM Overview Packaging options Common design for all 3 variations
Measurement options
Operator interface and connectivity
Installation
Service and maintenance
Features and benefits
Applications

3. NEW NEW Packaging Options Three Variations Field housing
Wall mount
NEMA 4X / IP66
Stainless steel housing
Type approved pressurization systems and non-incendive solution for hazardous areas
NEW
General purpose
Rack mount
Tabletop
Flameproof housing
Wall mount
NEMA 4X / IP66
Cast aluminum housing
Certified for ATEX and CSA-C/US hazardous areas
NEW

4. Packaging Options - General Purpose
Rack mount
Standard 19” housing
Small analyzer footprint
Depth: 13.6 inches (344,5 mm)
Minimizes space required for cabinet installations
Separation of physics and electronics with purge
Case purge enables measurement of corrosive and toxic gases protecting the electronics and providing operator safety

5. Packaging Options - General Purpose
Rack mount
Tabletop
Tabletop accessory kit to modify rack version
Mount feet on the bottom plate
Remove the mounting brackets (2x 4 Philips screws)
Side view

6. Packaging Options - General Purpose
X-STREAM replaces BINOS 100 Series, 755 and 880
BINOS 100 2M Depth: 19 inches (482 mm)
880 / 755
Depth: inches ( mm)
BINOS 100
Depth: 16.5 inches (417 mm)
BINOS 100 2M
Depth: 19 inches (482 mm)
880 / 755
Depth: inches ( mm)
BINOS 100
Depth: 16.5 inches (417 mm)
Depth: 13.6 inches (344,5 mm)

7. Packaging Options - Field Housing
Wall mount
Small analyzer footprint
Width: 19.1 inches (484 mm)
Height: 18.1 inches (460 mm)
Depth: 8.7 inches (222 mm)
Minimizes overall space required for installation
Minimal leakage
Hinges and square sash fasteners outside of sealed compartment
Safety glass directly glued to front cover
Extended ambient temperature range
-20 to +50 °C (-4 to +122 °F)
Tropicalization for high ambient humidity
NEW

8. Packaging Options - Field Housing
Separation of physics and electronics with purge
Case purge enables measurement of corrosive and toxic gases protecting the electronics and providing operator safety
ATEX-approved Zone 2 non-incendive solution for non-flammable gases (type approval for CSA-C/US Div. 2 pending)
Pressurization/purge systems for hazardous areas
NEW

9. Packaging Options - Field Housing
ATEX pressurization/purge systems for hazardous areas
ATEX-certified pressurization system for Zone 1
Similar system for Zone 2 with simplified pressurization
Versions for flammable & non-flammable gases
NEW

10. Packaging Options - Field Housing
CSA-C/US pressurization/purge systems for hazardous areas
Upgrade with a CSA-C/US approved Z purge
Type approval for CSA-C/US Div. 2 pending
Versions for flammable & non-flammable gases
NEW

11. Packaging Options - Flameproof Housing
Wall mount
Smaller analyzer footprint
Width: inches (580 mm)
Height: 20.1 inches (510 mm)
Depth: 11.5 inches (290 mm)
Minimizes overall space required for installation
NEW

12. Packaging Options - Flameproof Housing
Extended ambient temperature range
-20 to +50 °C (-4 to +122 °F)
Tropicalization for high ambient humidity
Separation of physics and electronics with purge
Case purge enables measurement of corrosive and toxic gases protecting the electronics and providing operator safety
Flameproof enclosure for hazardous areas
Class I, Zone 1, Group IIB + H2, T4
Type approval for ATEX Zone 1
Type approval for CSA-C/US Zone 1
NEW
NEW

13. Common Design for All 3 Variations
Reduced number of internal parts
Reduces customer inventory
Reduces required spare parts

14. Common Design
Compact card cage for wide range power supply and motherboard
Card cage allows extension cards (e.g. TCD board)
Easy removal of motherboard using detent springs

15. Measurement Options Non-dispersive Photometry NDIR/UV/VIS
Improved NDIR capability on X-STREAM platform
New components, e.g. nitrogen monoxide
Lower ranges, e.g ppm CO and ppm NH3
New benches with pyro-electric (solid-state) detectors are less sensitive to ambient temperature changes
NDUV channels included
Sulfur dioxide
Nitrogen dioxide
Dynamic ranges available – analog output can be adjusted in the field between minimum and maximum concentration
Paramagnetic Oxygen
Solvent resistant cells
Corrosion resistant cells
Intrinsically safe cells

16. Measurement Options Electrochemical Oxygen Thermal Conductivity
Long-term stability
Thermal Conductivity
Standard aluminum cells
3 components only in contact with sample gas
Aluminum, glass and Viton
Long-term stability of gas-filled reference side
Corrosion and solvent resistant SS cells
Completely welded
Quartz coated
Intrinsically safe cells

17. Measurement Options Single or dual channel capability
In series or parallel
Flexible combinations of measurement principles
All combinations of NDIR/UV/VIS, O2 and TCD available
Sample handling options offered:
Autocalibration with internal valve block or external valves via digital outputs
Gas sampling pump for basic applications
Barometric pressure compensation
Flow sensor via internal pressure switch

18. Measurement Options Thermostatic control of physics compartment
Enables low sample gas concentrations
Enables measuring sample gas with higher dew point
Thermostatic control
Cover removed
Rack mount / tabletop

19. Operator Interface and Connectivity
Preferred language selectable during run-time
English, French, German, Italian and Spanish
4 x 20 Characters alphanumeric display
Easy to understand text in the chosen language
Measurement information
Analyzer status messages
GP rack mount and tabletop with LCD only
Two different displays available for field housing
LCD for 0 to +50 °C (+32 to +122 °F)
VFD for -20 to +50 °C (-4 to +122 °F)

20. Operator Interface and Connectivity
6 Keys to operate the menu
UP/ DOWN
LEFT / RIGHT
keys
HOME key for return to measurement / abort editing
ENTER key to select menu / function

21. Operator Interface and Connectivity
Status LED’s and keys labeled by use of icons
Failure (red)
Status message
Maintenance request / function check / out of specification (red flashing)
Power (green)

22. Operator Interface and Connectivity
Communication capabilities
RS 485/232 with Modbus RTU protocol
Standard industrial protocol for easier connectivity
Ethernet with Modbus TCP protocol
NEW

23. Installation Light field housing enables easy installation
Up to 26 kg (57 lbs.)
Light flameproof version enables easy installation
Approximately kg ( lbs.)
Line Voltage: 96 – 264 VAC, 50/60 Hz for worldwide installation

24. Installation Standard I/O:
2 optically isolated analog outputs – 4(0) to 20 mA
3 status relays
Analyzer failure
Maintenance request / out of specification
Function check (e.g. “in calibration”)
Ethernet interface or serial interface (RS 485/232)
Bi-directional interface

25. Installation Optional I/O: 8 digital outputs 7 digital inputs
Concentration alarms (Pre-alarm and main alarm)
Control of external calibration valves or calibration status
7 digital inputs
Remote calibration control
Remote valve control
Remote pump control

26. Installation – General Purpose
Rack mount and tabletop rear panels
Analog out, relays, serial
Digital in and out Power
Terminals for power and signal cables
Gas inlets and outlets
Analog out, serial, relays
Power Digital in and out
Sockets for power and signal cables

27. Installation – Field Housing
Wall mount
Cable glands for power and signal cables
Purge gas inlet
4 supports for wall mounting
Gas inlets and outlets including purge gas outlet

28. Installation - Field Housing
Power lines on screw terminals
Signal lines on terminal strips
Power EMI Filter
Power terminals with fuses
4 cable glands for power and signals
Terminals for signals

29. Installation – Flameproof Housing
NEW
Electrical connections for power and signal cables
NPT adapters for conduits (CSA)
Cable glands (ATEX)
Gas inlets and outlets, including purge gas inlet and outlet, with flame arrestors
4 supports for wall mounting

30. Installation - Flameproof Housing
Power lines on screw terminals
Signal lines on terminal strips
NEW
Power EMI Filter
Power terminals with fuses
4 cable connections
Terminals for signals

31. Service and Maintenance
All assemblies easily accessible from top or front of analyzer
Physics assembly
Card cage and electronic boards
Easy service of field housing and flameproof versions in the field
Front panels are attached and swing down for service purposes
User interface is visible and usable while servicing the analyzer

32. Service and Maintenance
Easy service in the field
Front door flipped down
User interface is visible and operable
2 nuts to loosen on both sides

33. Service and Maintenance
Easy exchange of benches or parts in the field
Replacement without need for return to factory
Replacement of pyro-electric bench parts without exchange of complete cell/filter cell or chopper/filter assembly (filter on pyro-electric detector)
Software update by exchanging Flash PROM in the field allows to preserve
Factory settings
Customer settings

34. Features and Benefits Features Benefits
Small footprint and light enclosures
Requires small cabinets/analyzer shelter/wall mounting space and provides easy installation
Support for multiple languages
Enables operators to use analyzer in native language
Field Housing and Flameproof version have NEMA 4X / IP66 housing
Enables outdoor use and installation in harsh environments
Field Housing and Flameproof version have tropicalization available and an extended ambient temperature range: -20 to +50 oC (-4 to +122 oF)
Eliminates the need for shelters in many climates
Measure up to 2 components in any measuring combination
Provides flexibility in using analyzers in different applications

35. Features and Benefits Features Benefits
Improved NDIR capability and added UV capability on X-STREAM platform
Increased number of applications where analyzers can be used
Optional thermostatic control
Enables measuring lower sample gas concentrations and at higher dew points
Separation of electronics and physical benches with purge capability
Enables measuring corrosive and toxic gases while protecting electronics and providing operator safety
Modbus communication capability over an Ethernet or serial interface
Standard industrial protocol for easier connectivity

36. Features and Benefits Features Benefits
Line voltage and terminal strips for I/O connectivity
Ease of installation
Sample handling options
Minimizes need for external sample handling system
All assemblies easily accessible from front of analyzer
Easy maintenance and service
Benches exchanged and software updated in field without returning analyzer to factory
Global certifications
Enables use in non-hazardous and hazardous areas world-wide

37. Applications Refining, petrochemical and chemical process gas
Hydrogen, ammonia and fertilizer production
Metallurgical process gas, hardening and heat treatment
Natural gas production and distribution
Safety measurement for flammable mixtures
Hydrogen cooling of gas turbines
Fermentation gases in biotechnology
Biogas for landfill applications
Scrubber and activated carbon filter efficiency control
Flue gas analysis of boilers, power plants, process furnaces and incinerators