1. Force Feed Lubricator System

2. Service Bulletin 276 - April 22, 1996

3. Service Bulletin 276 - April 1996
40:1
Gear Ratio

4. Cylinder Lubrication Logic Chart (Example)
RAM / MH / WH / WG

5. RAM

6. Plugged if external lubricant is used.
From Main Lube System
Plugged if external lubricant is used.
Lubricator System
MH / WH / WG
Pumps
Gear Box
Coupling &
Stub-shaft
Mounting Bracket

7. Pressure Reduction Orifice
#1=.063”
#2=.078”
Establishes 5-10PSI

8. Force Feed Lube System

9. Typical Divider Valve Type Lubrication System on Superior C-Force Compressors

10. Premier Lubricator

11. Single Pump Lubricator for Divider Block Type Lubrication Systems – C-Force Compressor
Premier Model
Lubricator Assembly
2-Pint Reservoir
1-Feed (1/4” Plunger Standard)
Center Rear Rotary Drive
60:1 Reduction

12. Premier Lubricator - AXIS

13. Premier
Model P-55U Pump

14. Flow Rate Adjustment Pump Displacement
Loosen lock nut on flushing unit
Turn flushing unit counter-clockwise to increase flow
Turn flushing unit clockwise to decrease flow
Tighten lock nut when desired flow rate is achieved
Pump Outlet, 1/8” NPT
Union Nut
Vent Screw
Flushing
Unit
Suction
Inlet
Pump Displacement
Maximum Output (per stroke):
3/16” Plunger = .010 Cu. In.
1/4” Plunger = .018 Cu. In.
3/8” Plunger = .041 Cu. In.
The cubic volume for a pint of oil is 28.9 Cu. In. and average drop size is .002 Cu. In.
There are approximately 14,500 drops in a pint, however oil viscosity may vary drop size.

15. Typical Pump Sequence of Events

16. Premier Model P-55U Pump Assembly–Pressurized Suction (Blind Sightfeed)-C-Force Compressor
3/8”
91203
1/4”
91202
Plunger Size
CES Part Number
Premier Part Number

17. Exploded View

18. -Typical External Feed - Pump Sequence of Events

19. Premier Check Valves Single Ball, Part No. 90040 90 Degree Elbow Type
Max. Pressure: 3000 PSIG
Double Ball, Part No
Straight 1/8” NPT Male x Female
Max. Pressure: 8000 PSIG

20. Premier Injection Point Check Valves
C-Force Compressors
Cylinder Check Valve
Part No Double Ball, Stainless Steel Rated for 8,000 PSI
Packing Check Valve
Part No Single Ball, Carbon Steel Rated for 3,000 PSI
Flow Direction
Flow Direction

21. DropsA SMX Divider Valve Assembly
General Features:
Modular Design (Base and Elements)
Integral Porting Adapter f/ Single to Twin Conversion
Air Bleeds Built Into Base
Wide Variety of Element Sizes
Elements Can Be Serviced Without Disturbing Piping
Zinc Plated Components
Accessories:
Cycle Indicators
Pin Type Pressure Indicators
Proximity Switches & Digital No-Flow Timers

22. Technical Data – DropsA SMX Divider Valves
Technical Specifications:
Maximum Pressure: 7,250 PSI (500 Bar)
Minimum Pressure: 215 PSI (15 Bar)
O-Ring Material: Viton
Oil Viscosity: Minimum 15cSt (77.31 SSU)
Grease: Maximum 200 ASTM (NLGI-4)
Inlet Thread: 1/4” NPT
Outlet Thread: 1/8” NPT
Temperature Range:
-40 F (-250 C) to F (+2000 C)

23. SMX Metering Element Sizes
SMX Metering Element Chart
Element Part Number
Delivery In3 (Single)
Delivery In3 (Twin)
Metering Element Size
641516
.010
.005
SMX-08
641790
.015
.0075
SMX-12
641517
.020
SMX-16
641518
.030
SMX-25
641519
.040
SMX-35
641520
.050
.025
SMX-40
641523
.080
SMX-65
641522
.070
.035
SMX-60
641521
.060
SMX-50

24. Deliron Magnetic (Visual) Cycle Indicator
Features:
Stainless Steel Housing
Highly Visible Orange Cycle Indicator
Mounts on Any Size Metering Element
Fully Enclosed
Replaces Leaking Mechanical Cycle Pins

25. Removing air from the lubricator line.

27. 1st Stage Cylinder O-Ring Section Inlet Section No. 1 Section No. 2
End
Section

28. Lube Rates for Superior Compressor Cylinders and Packing
Rod Diameter X 2/5(.2) pint / day
Cylinder
Cylinder Diameter X 1/5(.4) pint / day
Break-in
2 x the normal lube rate
Reference – ES 1002

29. Cycle Frequency Examples
Divider Valve
Cycle Frequency Examples
1. SMX-3 (08T-08T-08T) Divider Valve
.030 Cu. In to make 1 complete cycle
@ 18 ppd x 3,000 Divided By 18 = 5 Seconds Per Cycle (12 Cycles Per Minute)
@ 9 ppd x 3,000 Divided By 9 = Seconds Per Cycle (6 Cycles Per Minute)
@ 4 ppd x 3,000 Divided By 4 = Seconds Per Cycle (2.6 Cycles Per Minute)
2. SMX-4 (35T-16S-16T-08S) Divider Valve
.090 Cu. In. to make 1 complete cycle
@ 18 ppd x 3,000 Divided By 18 = 15 Seconds Per Cycle (4 Cycles Per Minute)
@ 9 ppd x 3,000 Divided By 9 = Seconds Per Cycle (2 Cycles Per Minute)
@ 4 ppd x 3,000 Divided By 4 = Seconds Per Cycle (.90 Cycles Per Minute)

30. Digital No-Flow Timers
DNFT Products
Digital No-Flow Timers
DNFT-PRG
DNFT-LCC-AC Mounted on SMX-3 Assy.

31. DNFT-LED Digital No-Flow Timer
DNFT Features:
Monitors Movement of Divider Valve Piston
Fixed 2-Minute Alarm Time
Closed Loop or Open Loop
Requires No External Power
Installs Directly To Divider Valve
Not Affected By Temperature or Viscosity
Blinking LED Cycle Indication
Dependable Timed Shutdown Protection
Field Replaceable Battery is Standard
Ratings:
CSA C-US Class 1, Div. 1, Groups A,B,C,D: T4
CE 0344 Class 1 Zone 1, Ex md IIC T4 Ex II 2G EE x m IIB T5
KEMA 00ATEX1090 X Amb. –400C……+850 C

32. Atmospheric Rupture Indicator
Atmospheric Rupture Indicators are used to signal excessive pressure in divider valve type lubrication systems.
The Atmospheric Rupture Indicator employs a Rupture Disc which will burst at a predetermined pressure, automatically relieving pressure.
Pressures Available: 900, 1175, 1450, 1750, 2050, 2350, 2950 and 3250 PSI with Standard Cap (0.250 Orifice)
3700, 4600, 5500 and 6400 PSI with High Pressure Cap (0.125 Orifice)
Disc’s are color coded for identification

34. Any
Questions?