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Basic construction and operation is same as 3UR-FE on 2007 TUNDRA

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Presentation on theme: "Basic construction and operation is same as 3UR-FE on 2007 TUNDRA"— Presentation transcript:

1 Basic construction and operation is same as 3UR-FE on 2007 TUNDRA
Engine Overall -A 3UR-FE Engine V8 (90-degree), 5.7-liter, 32-valve, DOHC engine w/Dual VVT-i, ETCS-i, ACIS and AI system [Engine feature] V type 90-degree, 8 cylinders, 5.7-liter, 32-valve, DOHC gasoline engine Equipment: - Dual hydraulic VVT-i (Variable Valve Timing-intelligent) - ETCS-i (Electronic Throttle Control System-intelligent) - ACIS (Acoustic Control Induction System) - AI (Air Injection) System Basic construction and operation is same as 3UR-FE on 2007 TUNDRA. Basic construction and operation is same as 3UR-FE on 2007 TUNDRA

2 Engine Overall Features -A MRE Type VVT Sensor
Delivery Pipe with Pulsation Damper Function Separator Case for PCV Hydraulic Lash Adjuster Vacuum Actuator Type ACIS Dual VVT-i 4 Timing Chains [Features] - Spiny liner - Water jacket spacer - Dual VVT-i (hydraulic type for intake and exhaust) - Hydraulic lash adjuster - 4 timing chains - Engine Coolant Distribution Pathway - Element replacing type oil filter - Vacuum actuator type ACIS - Delivery pipe with pulsation damper function - Separator case for PCV - Long reach type spark plug - 4 flat type knock sensors - MRE type VVT sensor 4 Flat Type Knock Sensors Engine Coolant Distribution Pathway Water Jacket Spacer Long-reach Type Spark Plug Element Replacement Type Oil Filter Spiny Liner

3 32-Valve DOHC Chain Drive, Dual VVT-i
Engine Overall -A Specifications Model 2008 LAND CRUISER 2007 TUNDRA Engine 3UR-FE No. of Cylinders and Arrangement 8-Cylinder, V type Valve Mechanism 32-Valve DOHC Chain Drive, Dual VVT-i Combustion Chamber Pentroof Type Displacement cm3 (cu. in.) 5663 (345.6) Bore x stroke mm (in.) 94.0 X 102.0 (3.70 X 4.02) Compression Ratio 10.2 : 1 Firing Order Max. Output rpm rpm) 5600 5600) Max. Torque rpm rpm) 3600 3600)

4 Engine Overall Major Difference from 3UR-FE on 2007 TUNDRA -A Model
2008 LAND CRUISER 2007 TUNDRA Engine 3UR-FE Engine Oil Level Sensor Only for Canada and Mexico N.A. Main Muffler With 2-way Exhaust Control System

5 Reference (Engine Overall)
Comparison with 1UR-FSE on LS460 Specifications Model 2008 LAND CRUISER 2007 LS460 Engine 3UR-FE 1UR-FSE No. of Cylinders and Arrangement 8-Cylinder, V type Valve Mechanism 32-Valve DOHC Chain Drive, Dual VVT-i 32-Valve DOHC Chain Drive, Dual VVT-i [VVT-iE] Combustion Chamber Pentroof Type Displacement cm3 (cu. in.) 5663 (345.6) 4608 (281.2) Bore x stroke mm (in.) 94.0 X 102.0 (3.70 X 4.02) 94.0 x 83.0 (3.70 x 3.27) Compression Ratio 10.2 : 1 11.8 : 1 Firing Order Max. Output rpm rpm) 5600 5600) 6400 6400) Max. Torque rpm rpm) 3600 3600) 4100 ( 4100)

6 Reference (Engine Overall)
Comparison with 1UR-FSE on LS460 Major Difference Model 2008 LAND CRUISER 2007 LS460 Engine 3UR-FE 1UR-FSE Cylinder Head Cover Aluminum Magnesium Crankshaft Pulley Without balance piece With balance piece Camshaft Conventional Type Composite Camshaft VVT-i Dual VVT-i (IN & EX: Hydraulic) (IN: VVT-iE / EX: Hydraulic) Fuel System Port Injection D-4S (Direct and Port) Return Type Return-less Type Pressure regulator is install at delivery pipe Pressure regulator is install at fuel pump Fuel Pump Control (In tank pump) Fuel Pump ECU (3-step) Resister (2-step) Spark Plug Single Ground Electrode Triple Ground Electrode Air Flow Meter 1 air flow meter 2 air flow meters ACIS Operated by vacuum actuator Operated by DC motor Air Injection System With (2-pump type) Without Cooling Fan Fan Coupling PWM Control ECM Dash panel penetration installation In the ECU box

7 Valve Mechanism Timing Chain
To ensure highly accurate valve timing, separate primary timing chains are used Same as 2007 TUNDRA Primary Chain (RH) Secondary Chain (LH) Chain Tensioner (for Secondary) Secondary Chain (RH) Chain Tensioners (for Primary) Same as 3UR-FE on 2007 TUNDRA. 4 timing chains are used. To ensure highly accurate valve timing, separate primary timing chains are used. 4 chain tensioners are used for each chain. Chain Tensioner (for Secondary) Primary Chain (LH)

8 Hydraulic VVT-i for Intake Hydraulic VVT-i for Exhaust
Valve Mechanism -A Dual VVT-i Hydraulic type VVT-i is used for intake and exhaust valve Same as 2007 TUNDRA Hydraulic VVT-i for Intake Same as 3UR-FE on 2007 TUNDRA. VVT-i is used for intake and exhaust valve (Dual VVT-i). Hydraulic VVT-i (3-vane) is used for intake valve. Hydraulic VVT-i (4-vane) is used for exhaust valve. Hydraulic VVT-i for Exhaust

9 Laminated Type Oil Cooler
Lubrication System -A Oil Cooler Laminated aluminum core oil cooler is used for compact, lightweight and high radiation performance Same as 2007 TUNDRA : Oil Flow : Coolant Flow Oil Filter Bracket Spacer Same as 3UR-FE on 2007 TUNDRA. Laminated aluminum core oil cooler is used for compact, lightweight and high radiation performance. Laminated Type Oil Cooler Oil Filter Cap

10 Engine Coolant Distribution Pathway
Cooling System -A Engine Coolant Distribution Pathway Cylinder head and cylinder block is cooled by coolant from the engine coolant distribution pathway Same as 2007 TUNDRA Engine Coolant Distribution Pathway Same as 3UR-FE on 2007 TUNDRA. Engine coolant distribution pathway distributes the coolant to the cylinder head and the cylinder block. Coolant to the cylinder block is distributed equally to each cylinder.

11 Intake and Exhaust System
Exhaust Manifold Air injection pipe is provided for the air injection system Same as 2007 TUNDRA Air Injection Pipe Same as 3UR-FE on 2007 TUNDRA. Exhaust manifold and air injection pipe is 1 piece. Exhaust Manifold (RH)

12 Intake and Exhaust System
Main Muffler 2-way exhaust control system is used to decrease the back pressure Control Valve [Engine Low Speed (Valve Closed)] Since the pressure in the main muffler is low, the control valve is closed. Hence exhaust gas does not pass the bypass passage, and exhaust noise is decreased in the main muffler. [Engine High Speed (Valve Opened)] The valve opens as the engine speed and the back pressure in the muffler increase. This allows a large volume of exhaust gas to pass the bypass passage, thereby substantially decreasing the back pressure. Low Engine Speed (Valve Closed) High Engine Speed (Valve Opened) Reduce noise Decrease back pressure

13 Pulsation damper function
Fuel System -A Delivery Pipe Pulsation damper function is integrated in the delivery pipe Same as 2007 TUNDRA Pulsation damper function Delivery Pipe Inner Pipe Same as 3UR-FE on 2007 TUNDRA. Pulsation damper function is integrated in the delivery pipe. Conventional pulsation damper is discontinued. The inner tube is deformed by fuel pressure and absorbs the fuel pulsation. Fuel

14 Fuel System -A Injector The injector wire harnesses are combined into a single connector at each bank for improved serviceability Same as 2007 TUNDRA Injector Wire Harness (RH Bank) Same as 3UR-FE on 2007 TUNDRA. Injector Wire Harness (LH Bank)

15 Oil Separator Mechanism
PCV -A Separator Case Oil separator mechanism is included to the separator case and cylinder head cover becomes compact Same as 2007 TUNDRA : Blowby Gas : Fresh Air Oil Separator Mechanism Oil Mist Blowby Gas PCV Valve Separator Case Same as 3UR-FE on 2007 TUNDRA. Cylinder head cover becomes compact by integrating the oil separator mechanism in the separator case.

16 Engine Control System Knock Sensor
-A Knock Sensor 4 knock sensors are installed at inside of V-bank Same as 2007 TUNDRA knock Sensor Front Same as 3UR-FE on 2007 TUNDRA. 4 knock sensors are used to ensure the reliability of knock detection performance.

17 Air Injection Control Valves
Engine Control System -A Air Injection System The air injection system to quicken the warming-up the TWC during the cold start-up Same as 2007 TUNDRA Air Injection Control Valves Air Filters Electric Air Pumps Same as 3UR-FE on 2007 TUNDRA. 2-pump type air injection system is used to improve exhaust emission. The system to quicken the warming-up the TWC during the cold start-up. [Operation Conditions] After cold engine start - THW is 5 to 45 °C (41 to 113 °F) - THA is 5 °C (41 °F) or more [Operating Time] Approx. 60 – 80 seconds AI system operates until the accumulated intake air volume exceeds the predetermined value. Note: The ECM estimates the amount of air to the TWC based on the signals from the air flow meter. TWC

18 Engine Control System Air Injection System System Diagram For Bank 1
Same as 2007 TUNDRA Engine Coolant Temperature Sensor Mass Air Flow Meter Intake Air Temperature Sensor ECM Air Injection Control Driver Electric Air Pump Air Pressure Sensor Air Injection Control Driver Same as 3UR-FE on 2007 TUNDRA. Air Pressure Sensor Air Switching Valve Air Switching Valve Electric Air Pump For Bank 1 For Bank 2

19 Engine Control System Air Injection System Location -A
Same as 2007 TUNDRA Air Injection Control Valve (Bank 1) Air Switching Valve Air Pressure Sensor Air Injection Control Valve (Bank 2) Air Switching Valve Air Pressure Sensor Inlet Same as 3UR-FE on 2007 TUNDRA. Front Electric Air Pump (Bank 1) Electric Air Pump (Bank 2)

20 Engine Control System Air Injection System Location -A
Same as 2007 TUNDRA Air Injection Control Driver (Bank 1) Air Injection Control Driver (Bank 2) Same as 3UR-FE on 2007 TUNDRA.

21 Engine Control System Air Injection System
Electric air pump supplies air into the air injection control valve Same as 2007 TUNDRA Air Filter (Maintenance Free) Impeller Same as 3UR-FE on 2007 TUNDRA. Electric air pump consists of a DC motor, impeller and air filter. Electric air pump supplies air into the air injection control valve through the impeller. The air filter is maintenance-free. Electric Air Pump (Bank 1) DC Motor Electric Air Pump (Bank 2)

22 Air Injection Control Valve
Engine Control System -A Air Injection System Air injection control valve consists of an air switching valve that switches the air to exhaust port ON/OFF Same as 2007 TUNDRA Air Injection Control Valve For Bank 1 For Bank 2 Air Pressure Sensor Air Switching Valve Same as 3UR-FE on 2007 TUNDRA. Air injection control valve consists of an air switching valve, reed valve, and air pressure sensor. Air switching valve switches the air to exhaust port ON/OFF. The reed valve prevents back-blow from the exhaust port. Air pressure sensor is used to monitor the air injection system and to detect the malfunction. Reed Valve

23 Engine Control System Air Injection System
Air injection control driver actuates electric air pump and air switching valve Same as 2007 TUNDRA ECM Electric Air Pump Actuation Request AIRP SIP Air Injection Control Driver (Bank 1) Air Switching Valve Actuation Request AIRV SIV AIDI Failure Status (Duty) DI Same as 3UR-FE on 2007 TUNDRA. Air injection control driver actuates electric air pump and air switching valve in accordance with the signal from ECM. ARP2 SIP2 Air Injection Control Driver (Bank2) Electric Air Pump (Bank 1) ARV2 SIV2 Air Switching Valve (Bank 1) AID2 DI2

24 Duty Ratio (Duty Signal)
Engine Control System -A Air Injection System Air injection control driver transmits failure status to ECM via duty cycle signal from DI terminal Same as 2007 TUNDRA Conditions Duty Ratio (Duty Signal) Normal A B Failure Status Open circuit in between AIDI and DI terminal Failure in line between ECM and air injection driver terminals Failure in electric air pump actuation circuit Failure in air injection control valve circuit Overheat failure of air injection driver 80% 20% +B GND +B 0% GND +B 100% GND +B 0% GND Same as 3UR-FE on 2007 TUNDRA. Air injection driver transmits failure status to ECM via duty cycle signal from DI terminal. 20% +B GND 40% +B GND 60% +B GND A: Electric air pump and air injection control valve are actuating B: Conditions other than A

25 Reference (Engine Control System)
-A Air Injection System DTCs for air injection system (1/2) Same as 2007 TUNDRA DTC Trouble area P0412 Secondary Air Injection System Air Switching Value “A” Circuit P0415 Secondary Air Injection System Air Switching Valve "B" Circuit P0418 Secondary Air Injection System Control "A" Circuit P0419 Secondary Air Injection System Control "B" Circuit P1613 Air Injection System Air Injection Driver Bank 1 P1614 Air Injection System Air Injection Driver Bank 2 P2431 Secondary Air Injection System Air Flow/Pressure Sensor Circuit Range/Performance Bank 1 P2432 Secondary Air Injection System Air Flow/Pressure Sensor Circuit Low Bank 1 P2433 Secondary Air Injection System Air Flow/Pressure Sensor Circuit High Bank 1 P2436 Secondary Air Injection System Air Flow/Pressure Sensor Circuit Range/Performance Bank 2 P2437 Secondary Air Injection System Air Flow/Pressure Sensor Circuit Low Bank 2 P2438 Secondary Air Injection System Air Flow/Pressure Sensor Circuit High Bank 2 Same as 3UR-FE on 2007 TUNDRA. There are 20 DTCs for AI system.

26 Reference (Engine Control System)
-A Air Injection System DTCs for air injection system (2/2) Same as 2007 TUNDRA DTC Trouble area P2440 Secondary Air Injection System Switching Value Stuck Open Bank 1 P2441 Secondary Air Injection System Switching Value Stuck Closed Bank 1 P2442 Secondary Air Injection System Switching Value Stuck Open Bank 2 P2443 Secondary Air Injection System Switching Value Stuck Closed Bank 2 P2444 Secondary Air Injection System Pump Stuck On Bank 1 P2445 Secondary Air Injection System Pump Stuck Off Bank 1 P2446 Secondary Air Injection System Pump Stuck On Bank 2 P2447 Secondary Air Injection System Pump Stuck Off Bank 2 Same as 3UR-FE on 2007 TUNDRA.

27 Engine Control System Fuel Pump Control
-A Fuel Pump Control Fuel pump ECU controls the fuel pump speed in 3 steps Same as 2007 TUNDRA Fr Fuel Pump ECU Same as 3UR-FE on 2007 TUNDRA. Fuel pump ECU controls the fuel pump speed in 3 steps. Decrease fuel pump noise and increase fuel pump life by lower voltage fuel pump control. Reduce evaporative emission by lower fuel pump heating. Increase fuel economy by PWM control.

28 Fuel Pump Operation Signal
Engine Control System -A Fuel Pump Control Same as 2007 TUNDRA Hi: Mid: Lo: OFF: +B 0V 12 msec ECM Engine Speed Injection Volume Fuel Pump Operation Signal Fuel Pump ECU FP+ FPC FPC Same as 3UR-FE on 2007 TUNDRA. Fuel pump ECU controls the fuel pump speed in 3 steps in accordance with the operation signal (duty signal) from ECM (Hi, Mid, Lo or OFF). - When the engine starts or carries heavy loads with engine speed high, the ECM sends a Hi signal. - When the engine carries heavy loads with engine speed low, the ECM sends a Mid signal. - When the engine is idling or carries a light load, the ECM sends a Lo signal. Fuel pump ECU has a diagnosis function. When a malfunction (open / short circuit, overheat or overcurrent) is detected during the pump operation, fuel pump ECU outputs abnormal signal (0V) from the DI terminal. Note: The details of the malfunction cannot be known from the diagnosis signal. While the fuel pump is not operating (FPC input “OFF”), fuel pump ECU outputs 0V from the DI terminal. M Diagnosis Signal Fuel Pump DI DI FP- Normal: 10V Abnormal: 0V

29 Engine Control System ECM Dash panel penetration installation -A
Same as 2007 TUNDRA Body ECM ECM Same as 3UR-FE on 2007 TUNDRA. Dash panel penetration installation is adopted a countermeasure for heat. ECM with waterproof connector. Note: This vehicle uses a fluid coupler driven cooling fan. This system does not control heat in the engine compartment as well as electric cooling fans therefore the ECM is in the cab area for temperature control and the connector is in the engine compartment so that the wire harness does not have to route through the dash panel. Gasket (Non-reusable Part)


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