1. Low voltage assemblies
xEnergy
Design-verified switchboard system for Infrastructure up to 5000A
January, 2012

2. Commercial / Residential Low-voltage switchboard system
Positioning
Medium voltage
10,000 V
High voltage
380,000 V
Power plant
Low voltage
400 – 690 V
Commercial / Residential
Industry
Low-voltage switchboard system

3. Positioning Midrange Petrochem Pharmaceutical Process industry
Wastewater treatment
Commercial construction
Shopping mall
Water treatment
Food and Beverage
Hotels
Hospitals
Data centers
Logistics
Residential
Specification Level
Midrange

4. System Features Standards IEC/EN 61439-1/-2 Design-verified
Internal partition Form 1 to Form 4
Rated operational voltage Ue 690V / Hz
Rated current Ie up to 5000 A
Rated short-time withstand current Icw up to 100 kAeff
Ambient air temperature 35 °C (24-h average value)
Degree of protection IP 31 / IP 55
Net configuration TN-C / TN-C-S / TN-S / IT
Colour RAL 7035 (other colours on request)
Dimensions H 2000 mm basic height, without plinth
W / 600 / 800 / 850 / 1000 / 1100 / 1200 / 1350 mm
D 400 / 600 / 800 / 1000 mm ( )

5. An Intelligent System Platform
5 Basic Types
New
XG section
XW Outgoing sections
Withdrawable
XR Outgoing sections
Removable
XF Outgoing sections
Fixed
XP Power sections

6. An Intelligent System Platform
XP (Power) Section up to 5000 A
Feeders / Outgoers / Couplings
Air Circuit Breakers
3- or 4-pole
Fixed
Withdrawable
IZMX16
630 – 1600A
IZMX – 4000A
Neu
IZM63 A

7. An Intelligent System Platform
XP (Power) Section up to 5000 A
Feeders / Outgoers / Couplings
Air Circuit Breakers
3- or 4-pole
Fixed
Withdrawable
IZMX16 A
IZM20 A
IZM32 A
IZM63 A
IZM40
4000A

8. An Intelligent System Platform
XP (Power) Section up to 1600A
Feeders / Outgoers / Connections
Compact Circuit Breaker
3 or 4-pole
Fixed
Withdrawable
NZM3 A
NZM4 A

9. An Intelligent System Platform
XF (Fixed) Outgoing Section
Feeder outgoers up to 630A
3 and 4-pole
Fixed
Plug-in/withdrawable
PKZ
NZM
GSTA

10. An Intelligent System Platform
XF (Fixed) Outgoing Section
Box-solution
Feeder outgoers up to 630A
3 and 4-pole
Fixed
Plug-in/withdrawable
Motor starter
PKZ
NZM
GSTA

11. An Intelligent System Platform
XF (Fixed) Outgoing Section
Power outgoers up to 630A
NH vertical fuse disconnector
3-pole
Dropper bus bar interconnect able

12. An Intelligent System Platform
XR (Removable) Outgoing Section
Feeder outgoers
Feeder units up to 630A
Empty boxes with mounting rail
3 and 4-pole
Flexible arrangement
Simple maintenance
Incoming plugged directly onto power
distribution bus bars
Reduced downtime
Exchangeable under live conditions
PKZ
NZM
Empty

13. An Intelligent System Platform
XR (Removable) Outgoing Section
Feeder outgoers up to 630A
PIFT switch disconnector fuse
3 and 4-pole
horizontal and vertical
Flexible arrangement
Simple maintenance
Line side plugged directly onto power
distribution busbar
Reduced downtime
Exchangeable under live condition

14. An Intelligent System Platform
XW (Withdrawable) Outgoing Section
Feeder outgoers
Drawers up to 630 A
3 and 4-pole
Motor starter
Drawers Direct-on-line kW (250 KW)
Drawers Forward Reverse kW (250 kW)
Drawers Star Delta kW ( 250 kW)
New

15. An Intelligent System Platform
XW (Withdrawable) Outgoing Section
Motor Starter Units
Eaton PKZ/ PKE
Eaton DILM
Eaton Pushbuttons/ Indication Lights
Eaton Current Transformers
Moulded Case Circuit Breakers
Eaton NZM1-3 up to 630A
Structure Dimensions
Compartment: 600mm with choice between
generous cable ways of 400mm or 600mm
New

16. An Intelligent System Platform
XW (Withdrawable) Outgoing Section
Top performance, innovative and future oriented
Distribution bus bar up to 2000A and 80KA/1s
Shutter system for even more safety and protection
Din mounting rail
Able to mount components outside the compartment
Several DIN rails integrated in support rail
Room for main and auxiliary wiring inside

17. An Intelligent System Platform
XW (Withdrawable) Outgoing section
Increased personal safety
Ensure safe “test” and “withdrawn” position
Status light in button when in “test” position
Padlockable button to ensure safe operation
Mechanical interlock between test button and rotary handle
Shutter Solution for more safety und protection
Short maintenance time
Pluggable power and control supply
Minimal downtime
Exchangeable under live conditions
New

18. An Intelligent System Platform
XG (General) System Section
Installation board up to 630A
Profi plus installation system + + + =
enclosure
mounting
frame
mounting
insert
devices

19. An Intelligent System Platform
XG (General) System Section
Installation Board up to 1600A
EP installation System
Vertikal mounting rail
left + right + +
installation unit + = +
enclosure +
depth fitting set
mounting rail
- depht
- vertical
- horizontal +
set of cover frames
devices

20. An Intelligent System Platform
XG (General) System Section
Control board
Sasy 60i busbar system
Connection technology
Slide fuse equipment
Adapter technology for motor starters
Adapter technology for NZM 1-3
Contactors
Smart-Wire-Darvin
Technology

21. An Intelligent System Platform
XG (General) System Section
Power factor correction
Optimal usage of the electrical system
Improved network quality
Reduction of operating costs
Design verification by testing with correction module
from the companies Frako and KBR

22. Main Busbar Position at the Back BBB
630A up to 5000A N L3 L2 L1 PE
Front view
Side view
depth: 600 mm up to 1250 A
depth: 600 mm up to 3200 A
depth: 800 mm up to 4000 A
depth: mm up to 5000 A

23. Main Busbar Position at the Back BBB
Symmetrical Section Arrangement
Front view
Side view N L3 L2 L1 PE
Reduces the number of
types to be ordered
Reduces the different types
of copper connections
Saves assembly time

24. Main Busbar Position at the Top BBT
800A Up to 3200A
L1-3, N
PE(N)
Front view
Side view
Depth: 400 mm up to 1600 A
Depth: 600 mm up to 3200 A

25. Connection Systems Up to 4000A Busbar system Busbar system Up to 2000A
Clear construction lay-out
No drill holes for connecting
Accessories

26. Mounting Instructions (BA)
Feeding of IZM and NZM circuit breakers, connection systems included
Main busbars and transport separations
Distribution bars, connections to the main busbars included
Wiring / connection of circuit breakers up to 630A to a distribution bar
Material of CU bars
EN13601-CU-ETP-R250-SH
replaced DIN / E-CU57, F25
Front view
Side view

27. Assembly Instructions (AWA)
Setup or assembly of section frameworks
Assembly of section installation kits
Mounting of covers such as doors, side panels etc.
Installation of mounting panels, compartmentalisations etc.
Mounting, fixing on the floor, mechanical connection of the sections
Assembly instructions are provided for each order!

28. Assembly Instructions (AWA – 3D)
3D views for the visual display of how to assemble xEnergy sections

29. Assembly Instructions (AWA-Assembly)
Guidance for how to assemble the sections
-> Step by step

30. Customer-specific Solution
Special Paints
Customer-specific solutions
Special dimensions
Cut-outs
Double-wing doors
Enquiries to
Special paints
RAL colours as customary in trade

31. Catalogue for product range
Ordering Tool
Catalogue for product range
Allows quick and easy orders
Complete range of xEnergy products
User-friendly, solution-oriented presentation
Quick-selection fields
Application-oriented
Individual parts
Hints and tips for project design
Technical data

32. Configuration for xEnergy
Ordering Tool
Configuration for xEnergy
Makes offers and orders quick and easy to write,
includes a front view and a parts list
Complete xEnergy product range
System selection based on technical features
Generation of the front view
Generation of the parts list for ordering
Price calculation
Project management
Download:

33. xSpider EngineeringTool
Software for the semi-automatic dimensioning and calculation of low-voltage networks
Voltage losses (DU)
Load distribution (In ) – Load / Overload
Short-circuit currents (Ik“, Ikm , ….)
Checking of cables for their suitability
Checking of protective devices for their suitability
Impedance calculations (Zs, ..)
etc.
Download:
Products & Solutions/Switchboard systems/
Moeller Engineering tools / xSpider

34. CurveSelect Engineering Tool
Excel-based Software enables the represantation
of tripping characteristics
corresponding to the individual switch settings
Motor Starting
Curve
Feeder ACB
time selective
Miniature Circuit Breakers, MCBs
Molded Case Circuit Breakers, MCCBs
Air Circuit Breakers, ACBs
Motor Protective Circuit Breakers, MPCBs
Overload Relays
gL, gG Fuses
Motor Starting Curves
Free Stile Curves
MCB
MPCB
Fuse
Distribution
MCCB
simple creation of tripping curves
Selectivity and overload assessment of two or more protective devices
Selection and setting of Motor Protective CBs by a given motor starting curve
Storage as Excel-File
Print-out as Excel-Sheet or PDF
free of charge Download :
products_solutions/power_distribution/
power_communication/
curve_program/index.jsp

35. Logistics Distribution Centre BDC (Brno CZ) Individual parts
15,000 m² of warehousing space
6,700 articles on stock
4,600 deliveries a day
Production
Punching
Bending
Welding
Coating
Packaging
Individual parts
Ware-house
BDC
Eaton
Partners

36. Marketing Image Movie Endcostumer Flyer Panel builder Flyer
Technical book
Tender

37. Support and Service
On-site service through staff of Eaton´s national sales subsidiaries
Worldwide spare-parts supply thanks to a global distribution network
Support team in Austria:
Mr. Herbert Roessler
Mr. Martin Scherzer
Mr. Gerald Deutsch
Mr. Reinhard Zahrl
Marketing
Ms. Caroline Hala
Product management
Mr. Johannes Thaller

38. Type Tests
Type tests are intended to verify compliance with the requirements of IEC
Type tests will be carried out on a sample of such an ASSEMBLY or on such parts
of ASSEMBLIES manufactured to the same or a similar design. They shall be
carried out on the initiative of the manufacturer.
1. Verification of the temperature-rise limits
2. Verification of dielectric properties
3. Verification of the short-circuit withstand strength
4. Verification of the effectiveness of the protective circuit
5. Verification of clearances and creepage distances
6. Verification of mechanical operation
7. Verification of degree of protection

39. Type Test – Data Sheet / Certificate

40. Routine Tests Routine tests are intended to detect faults in
materials and workmanship. They are carried
out on every new ASSEMBLY after it has been
assembled or on each transport unit. Another
routine test at the place of installation is
not required.
Routine tests include:
1. Inspection of the ASSEMBLY including
inspection of wiring and, if necessary, electrical
operation test.
2. Dielectric test
3. Checking of protective measures and of the
electrical continuity of the protective circuit

41. What does Eaton do to allow Panelbuilders to build TTAs?
Customer
Products + Type test
Mounting Instructions
Setup + Item Test + +
TTA
- Enclosures - Components

42. Who takes what responsibilities in this type of co-operation?
System name: Manufacturer:
Eaton-Moeller xEnergy Eaton-Moeller / Panelbuilder
Eaton´s responsibility
Panelbuilder‘s responsibility
Components delivered
Mounting instructions
Type tests + Certificates
Execution according to mounting instructions
Item test
Project design

43. How do I get Access to the Mounting Instructions and Certificates?
All mounting instructions and
certificates are available for
xEnergy partners on Eaton‘s
web site.
Every partner will receive an
access code giving him
access to the data bases.
For more information visit us at:

44. Benefits for Eaton‘s Partners
Eaton‘s technology has been tried and tested for more than years
Optimal added value for the panel builder
Design verification by testing and prepared for the requirements of the future
Optimized system platform up to 5000A
Reduced number of individual parts and modules
Suitable for universal use (DIN VDE, CEI, UNE, NF)
Flexible when it comes to combining
Worldwide service and support
Everything from a single source

45. Needed Tools for Exchange Personal qualification
Benefits for Eaton‘s Partners
Personal security
hours minutes seconds
Downtime
Needed Tools for Exchange XW XR XF
Personal qualification

46. Restructuring IEC 60439 GOAL Better handling in the daily application
Suitability for daily use
Regulation of open points from 60439
Implementation of all necessary tables
GOAL
TODAY
FUTURE
Series 60439
Series 61439

47. Restructuring IEC 60439
For the new re-structured the following parts are envisaged:
IEC EN 61439
IEC  General rules (before IEC )
IEC  Power switchgear and control gear Assemblies (before IEC )
IEC  Distribution boards (to supersede IEC )
IEC  Assemblies for construction sites (to supersede IEC )
IEC  Assemblies for power distribution on public places (to supersede
IEC )
IEC  Busbar trunking systems (to supersede IEC )
IEC/TR  Requirements manual for low-voltage switchgear and control gear Assemblies (new)

48. Essential Differences
Restructuring IEC 60439
Essential Differences
No more split in TTA and PTTA switchgear-combination EN verification
10. Design Verification
- Replaced Type Test (IEC 60439)
- Original manufacturer responsibly
 Construction
10.2 Strength of materials and parts;
10.3 Degree of protection of enclosures;
10.4 Clearances and creepage distances;
10.5 Protection against electric shock and integrity of protective circuits
10.6 Incorporation of switching devices and components;
10.7 Internal electrical circuits and connections;
10.8 Terminals for external conductors.
 Performance
10.9 Dielectric properties;
10.10 Temperature rise;
10.11 Short-circuit withstand strength;
10.12 Electromagnetic compatibility;
10.13 Mechanical operation.

49. Essential Differences
Restructuring IEC 60439
Essential Differences
11. Verification of pieces
- Replaced routine test (IEC 60439)
- Assembly manufacturer responsibly
 Construction
a) Degree of protection of enclosures;
b) Clearances and creepage distances;
c) Protection against electric shock and integrity of protective circuits;
d) Incorporation of built-in components;
e) Internal electrical circuits and connections;
f) Terminals for external conductors;
g) Mechanical operation.
 Performance
a) Dielectric properties;
b) Wiring, operational performance and function.

50. Verification according IEC 61439
Restructuring IEC 60439
Verification according IEC 61439
a) Verification by testing
b) Verification by calculation
c) Verification by design rules

51. Restructuring IEC 60439 Status / Perspective
Where tests on the assembley have been contuced in accordance with the IEC series and the test results fulfill the requirements of the relevant part of IEC 61439, the verification of these reqirements need not repeated.
The physics didn’t change, so all parameters which are coming out of type-tests are still valid.
For companies which work today with TTA-Systems we don’t see fundamental changes.
After a transitional period until 2015 approx. in the IEC cease to apply.

52. Reference Projects Planned, designed and built by Hollandia Offset
Heerhugowaard
Netherlands
Low-voltage main distribution 2 x 1000kVA

53. Reference Projects Hulanicki Bednarek Sp. z o.o.
Planned, designed and built by
Hulanicki Bednarek Sp. z o.o.
Galeria Kazimierz – Shopping and entertainment center Cracow
Poland
Low-voltage main distribution – 62 sections - approx. 50m