1. Command Center Terminal Board RTU-MP Controller (Opt)
New Control Box
(Cleaner) Design
Command Center Terminal Board
RTU-MP Controller (Opt)
Gas Controller

2. Controls: Cooling High Pressure Switch Low Pressure Switch
Indoor Fan Motor Overloads:
Linebreak
Thermik (pilot-circuit)
External circuit-breaker

3. Controls: Cooling Control Transformer 75 va
3.2-A circuit breaker on transformer housing
CLO -- Accy or FIOP

4. CLO Connections

5. Controls: Heating Integrated Gas Controller (IGC)
IGC Inputs
Flame Sensor
Hall Effect
W1 Demand Speed Sensor
Rollout Switch
24-v Limit Switch
IGC Outputs
Diagnostic LED
Inducer Motor (CM)
Indoor Blower (BM)
IFO signal
Gas Valve
Sparker

6. Hall Effect
Ref: Honeywell

7. Hall Effect Sensor Includes: Current field Integrated circuit
Transistor
Amplifier circuit

8. Hall Effect: Pulse Output Signal
Speed Sensor Logic Criteria
Speed > 2400 RPM: Inducer Motor OK
Speed < 2000 RPM: Combustion Terminated

9. IGC Alarms

10. IGC Troubleshooting

11. IGC Error Codes: From NSMM 2003 (SPP PPT) in HVACPartners
Fault 2 – Limit Switch Open
If limit opens:
Gas valve and ignitor will be disable
Indoor blower will immediately energized.
Inducer shall remain energized
The indoor blower will turn off after the fan off delay if “W” goes away.
If limit closes again the fault will clear. If you still have “W”, the gas valve still open and re-igniton will occur.

12. IGC Service Reference Material
NSMM 2003 SPP PPT IGC Alarms
Technical Base / Hall Effect
Service Training GT54-01

13. Heat Pump Defrost Board
New PN: HK32EA005
Thermostat demands for
1 or 2 stage Cooling
2 stage Heating
Emergency Heating
Defrost Control in Heating Mode
Based on RES HK32EA003

14. Controls: Heat Pump HPS High Pressure Switch
Opens 660PSI. Close 505PSI
LPS Low Pressure Switch (A/C’s)
Opens 54PSI. Close 117PSI
Liquid Line Loss-of-Charge (HP’s)
Opens 27PSI. Close 44PSI
Freeze Protection Thermostat (FPS)
Opens 30F. Close 45F
Connects to new defrost board

15. Reversing Valve Operation
No O or B signal required
Energized in Cooling
Reversing Valve does not shift mode in Off cycle (No Dump)

16. Heat Pump Compressor Seq
Cooling Stage 1:
Reversing Valve 1 + Compressor
Cooling Stage 2: (2-comp models only)
Rev Valves Compressors 1+2
Heating Stage 1:
Compressor(s), No Reversing Valve

17. Heat Pump Electric Heat
Heating Stage 2
Concurrent with compressor(s)
Emergency Heat
Electric Heat WITHOUT compressors
Defrost Tempering

18. Heat Pump Defrost Time-Temperature Sequence
1. Heat Run Time (30,60,90 or 120 mins) Factory 60 mins
2. Initiate if tube temperature (DFT) low
3. Terminate when tube temperature (DFT) rises or defrost run period reaches 10 min
HH18SA261DFT Settings:
Open: 30F
Close: 80F

19. Defrost Speed-Up JMP17-JMP18 (flat/slot screwdriver)
1-5 secs: Speed-Up (0.1 sec/min)
5-20 secs: Forced Defrost
Run to normal
termination or
30 secs minimum

20. Controls: Electric Heat
Accessory installation
1 or 2 stages
Fan housing limit switch (pilot, manual)
Element line-break
(or secondary contactor)
Heater control contactor(s)

21. Electric Heat: Single-Point Box
Required with all electric heater installations
Splice box with cover
Power terminal block
Tap conductors
If FLA > 48-A:
Fuse blocks and 60-A fuses

22. CONTROLS TERMINAL BOARD
SERVICE MANUAL
CONTROLS TERMINAL BOARD
CONVENIENCE OUTLETS
SMOKE DETECTORS

23. Installation Instructions and Service Manuals (SM)
The complete unit installation procedure (rig and position through start-up) will require reference to two (or more) technical manuals.
Mechanical Installation: SI (II)
Configure/Start-up/Troubleshoot: SM

26. Service Manual: LP Gas Conversion

27. Service Manual: Heat Pump Piping

28. Service Manual: Appendix

29. Specific Topic Tech Support
Smoke Detectors: Application Tip Cat# HKRNKA-1XA
(integration with building alarm systems)
PremierLink: Form 33CS-58SI (configuration, t-s)
RTU-MP: Form 48-50H-T-2T (configuration, t-s)
RTU-MP 3rd Party Integration Guide

30. Controls Terminal Board
aka
Light Commercial Terminal Board (LCTB)
Command Center Terminal Board
Carrier PN HK50AA049
UTEC PN CEPL
Array of terminal strips, housings and QCs
Contains NO LOGIC, no software

31. Controls Terminal Board
Gas Controller
Provides:
- Clean connection points
- Insures positive connections
- Visual aid
Phase Monitor OR
Fire / Remote Shutdown OR
Smoke Alarm
LPS
HPS

32. Controls Terminal Board
11 terminal strips:
J1-J2: Screw terminals (thermostat wires)
0.046-in square pin
18 quick-connect terminals

33. CTB: Jumpers JMP1 Phase Monitor JMP2 Occupancy Control
JMP3 Smoke Detector Shutdown
JMP4 Remote Shutdown
JMP5, 6, 7 Heat Pump / Reheat
JMP1
JMP4
JMP3
JMP2

34. CTB: Actual vs Schematic View

35. 2010 FIOPs
Convenience Outlets
Smoke Detectors
CO2 Sensor (new)

36. Convenience Outlets Non-Powered Unit-Powered
Neither is connected as delivered
Hinged cover shipped loose
(in control box)

37. Convenience Outlets Non-Powered: Duplex GFCI Weatherproof box
Hinged cover
Powered:
Duplex GFCI
Weatherproof box
Transformer
15-A fuse/switch
Hinged cover

39. Non-Powered CO
Provide a separate 115-v 15-A power supply and circuit disconnect from the building
Connect to the duplex outlet in the unit’s splice box
Install the weatherproof hinged cover

40. Powered CO
Check local codes to determine if connecting the convenience outlet transformer to the LINE side of the unit disconnect is acceptable.
If acceptable: Connect primary leads at the power transformer together as required for unit line voltage and connect to unit disconnect’s line side terminals.
If not acceptable: Connect primary leads at the power transformer together as required for unit line voltage and connect to unit disconnect’s load side terminals.
Install the weatherproof hinged cover.

41. Powered CO: Label

42. Powered CO: Transformer Primary Connections

43. Weatherproof Hinged Cover

44. Powered Convenience Outlet: Duty Cycle Limit

45. Smoke Detector FIOPs Supply Air (on supply fan housing)
Return Air w/o Economizer
Return Air with Economizer
Combine S/A and R/A
R/A Smoke Detector is for VERTICAL only
“Some assembly required”

46. Smoke Detector Hardware
Controller Module (one per unit)
Sensor Module (one or two required)
R/A application: Sensor tube

47. Smoke Detectors

48. R/A Sensor: Site Installation

50. Smoke Detector: LED

51. Smoke Detector: Alarm Integration
Application Tip Cat# HKRNKA-1XA

52. NEW FIOP: Unit-Mounted CO2 Sensor
Same control logic as on accessory CO2
No LCD display on sensor
Requires PC access to configure
Software and cable available thru RCD
Details to follow in full training program

53. 2010 SRT FIOPs Economizers (15th digit) CO2 sensors (9th digit)
Smoke Detectors (9th digit)
Louvered Hail Guard (11th digit)
2-position Damper (15th digit)
Convenience Outlet (16th digit)
Thru-The-Base Connections (17th digit)
PremierLink (14th digit)
RTU-MP/Open (14th digit)

54. 2010 SRT Accessories Economizers & Roofcurbs CO2 & Enthalpy sensors
Power Exhaust
Motormasters (low ambient) and winter start
LP Conversions
High Altitude Kits
2-pos damper / Man damper
Thru-The-Base
Louvered Hail Guards
Electric Heat / Single Point
Phase Monitor, Status switch, time guard
PremierLink

55. Economizer Plugs Command Center aka Low Voltage Terminal Board (LVTB)
ECON 10pin Plug
Used for all Economizers
SAT/OAT 4pin Plug
Used for Econ 2 only
OCCUPANCY Terminals
Used for Econ IV and 2-pos Damper
12-Pin Plug (male) – Unit Side plug in Econ Section
Same plug and arrangement as old units
12-Pin Plug (female) – Econ Side
Comes with specific FIOP or Accessory
Small change on the Econ IV plug

56. Economizer Plugs
Table to help Troubleshoot Economizer wiring at the LVTB and the 12-pin plug

57. Economizer IV Electro-mechanical Unit Economizer
Stand alone operation with Honeywell W7212 controller.
Compressor control runs through the W7212
If no econ then jumpers must be in 12-pin plug for cooling to operate
Actuator is 2-10 vdc pre-programmed ready for W7212 output
SAT in 12-pin plug (PL6)
Same economizer as the R-22 machines.

58. Economizer IV Added occupancy control Low Ambient Lockout
The “N” terminal tells the controller when occupied
R-22 units had W7212 main power fed from the IFC and jumper to the N terminal
410a units have main power fed from transformer, and IFC feeds the N terminal trough the Occupancy terminals
So W7212 is powered up when the unit is, instead of only when the fan is on
Low Ambient Lockout
The “LA” switch is installed on the Y2 input to the controller
Part number HH18HA286, Contacts Open: 42°F ±5°F, and Contacts Close: 57°F. ±5°F.
Below 42°F the second compressor will not run, econ will be stage one and 1st comp is stage 2
Power exhaust wire
Tan wire that is connected to 24Vac HOT, move to EF1
Add jumper from 24Vac HOT to EF
Connect other end of the tan wire to the tan wire in the PE Kit harness
Connect the Grey wire in the PE kit harness to the 24Vac COM terminal

59. Economizer IV CO2 Sensor Enthalpy Power Exhaust (PE)
IAQ install, uses 24Vac (TR & TR1), and 0-10Vdc signal (AQ & AQ1), TR1 & AQ1 are common
Demand Control Ventilation (DCV) is the only CO2 control available for Econ IV.
DCV SET (POT) tells the controller at what input vdc from the IAQ sensor do we want to start opening the damper
DCV MAX (POT) tells the controller at what damper position do you want us to stop opening for DCV
The damper will modulate between the MIN POS (POT) and DCV MAX (POT) settings proportional to the IAQ vdc input from DCV SET (POT) to 10Vdc
Enthalpy
The Single Enthalpy sensor uses the same terminals as dry bulb (SO+ & SO).
For Differential Enthalpy, 2 enthalpy sensors required. One installed per above and the other on terminals SR+ & SR (after removing the resistor). Set the cross over POT to “D”
Whichever is lower is the air used for cooling
Remember O for outdoor and R for Return
Enthalpy sensors are HH57AC078 and Dry bulb are HH57AC074
Power Exhaust (PE)
Terminals EF and EF1 are dry contacts and switch when the damper pos (in Vdc) gets above the EXH SET (POT) setting (in vdc)
DCV – have to work with air balancer to determine the position of the damper and convert to input volts to the actuator. That Vdc is what MIN POS and DCV MAX need to be based on. For IAQ convert the Vdc output to PPM 0-10vdc to PPM, each vdc is 200 ppm.

60. Economizer IV

61. Economizer 2 Econ2 No controller, requires Plink or RTU-MP/open
Jumper wires in 12-pin plug for cooling operation
Actuator is 2-10vdc pre-programmed
500 ohm resistor (pre-installed) required for 4-20 controller output
OAT in 12-pin plug (PL6)

62. Economizer 2 CO2 Sensor Enthalpy (only field installed) PE
IAQ is installed on the specific controller via PL18 for FIOP and direct to controller when field installed
DCV is set in the specific controller with a user interface.
Enthalpy (only field installed)
Single or Differential control from the DDC controller
Uses the 2 loose Grey wires near unit’s 12 pin plug
Sensor wires run to the LVTB and then to DDC PE
Wires provided with the PE accessory have to be run to the control box specifically to which ever DDC is installed
Switch one stage on and off based on damper position

63. Economizer 2 Cooling jumpers must be in harness for cooling to work
Resistor must be between the White signal wire and Black actuator common
Actuator is 2-10v and controllers output 4-20mA
Enthalpy sensor power from Actuator power
Switch signal using 2 grey wires
When troubleshooting
Read vdc across resistor
Determine if it’s the actuator or the controller
Shorting the actuator signal to 24VAC will drive it 100%, but disconnect the actual signal first
Spring return Closed
Direction switch set to same direction as the spring return

64. 2-Position Damper Opens to set position whenever the fan is running
To set position, set the screw on the actuator face near the shaft opening

65. Low Ambient Winter start Kit (CRWINSTR001A00) Motormaster I (32LT)
3 minute timer relay to bypass low pressure switch
Field supply wires to tie into the LVTB, contact across LPS and coil between HPS and compressor contactor
Current Literature – IIK-CRWNTRAN01-01
Motormaster I (32LT)
Wave Chopper, varies voltage to vary fan speed, single phase approved motors, clip on sensor
May need to replace motor and capacitor. Usage chart in literature.
Copper Coil Controller with sensor – 32LT (230v), and 32LT (460v)
MCHX coil controller with sensor – 32LT (230v), and 32LT (460v)
Tries to maintain 100 deg SCT, unit operation down to -20 deg
Current Literature – IIK-32LT903-01

66. Low Ambient Motormaster II (CPLOWAMB001A00) Motormaster V
Fan cycle switch, on/off only, single phase motors, clip on sensor
Tries to maintain high and low SCT, unit operation down to -20 deg
Motormaster V
Kits CRLOWAMB030A00, 031A00, and 032A00 for specific voltage
For use on three phase motors (48/50TC 14 and 50TCQ 12)
VFD, varies frequency (HZ) to vary fan speed, 3 phase approved motors
Pressure sensor on liquid line, unit operation down to -20 deg

67. Gas Conversion Kits High Altitude Conversion
Four kits for use with LP and/or high altitude applications. Each contain 25 spuds, 5 of 5 different sizes.
Manifold Pressure
Natural Gas still 3.5-in.wc.
LP now 10.5-in.wc.
High Altitude Conversion
Pick kit based on orifices needed
Use only spuds and High-Alt label in kit
Some spuds may have to be purchased separately
Literature contains conversion tables

68. Gas Conversion Kits LP Conversion
New, low pressure switch on supply side
Closes at 10.2-in.wc. and opens at 7.2-in.wc.
Gas piping included in kits
Kits include springs for gas valve to operate at higher pressure
Labels for LP and high alt (if needed)
Chose Kit based on orifices needed, some orifices may have to be purchased separately
LPS

69. Controls PremierLink RTU-MP RTU-Open
FIOP or Accessory. If field installed make sure the CRPREMLK001A01 kit was also purchased. It has the harness for LVTB and the TB to install other accessories to.
RTU-MP
FIOP only and only available through mid-2009
Overview training PES on partners
Controller training PES on Partners
Other information and tools on HVACpartners (CCN Support – Multi-Protocol Controls)
RTU-Open
Only FIOP until 3 Qtr 2009, then the retrofit should be available
Replaces the RTU-MP, direct replacement
Improved control and improved networking
Fixes battery memory with flash memory, otherwise hardware is the same

70. RTU-Open Support Contact Equipment Product support for:
Open release – FIOP around June 2009
– Accy around July 2009
Contact Equipment Product support for:
Specific base unit operation or problems
Questions/problems with the Controller or how it controls the unit, if it was Factory installed (FIOP)
Questions/problems with how the FIOP was installed
Controller operation, start-up, configuration, and troubleshooting questions
Contact CCN support for:
Network Integration and Communication questions or problems
Questions/problems with the controller if it was field installed (accessory)
Questions/problems with the accessory installation

71. What’s Next
Bynum Training program 4th Qtr

72. Questions???