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AP 220: PCA Process Planning MANUFACTURING SPECIFIC PRODUCT INFORMATION PROCESS/FACTORY CHARACTERIZATION PCB Fabrication PCA Assembly Variability Characteristics.

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Presentation on theme: "AP 220: PCA Process Planning MANUFACTURING SPECIFIC PRODUCT INFORMATION PROCESS/FACTORY CHARACTERIZATION PCB Fabrication PCA Assembly Variability Characteristics."— Presentation transcript:

1 AP 220: PCA Process Planning MANUFACTURING SPECIFIC PRODUCT INFORMATION PROCESS/FACTORY CHARACTERIZATION PCB Fabrication PCA Assembly Variability Characteristics PRODUCT DESIGN PLANNING CHARACTERIZATION PCB/PCA Planning Data Plan Structure and Org Operations and Steps Measurement Work Measurement Standards 2D Panel Layout Geometry Process Tolerance Material, Consumable & Deliverable Process Design Manufacturing Engineering Workstation Manufacturing Facility Printed Circuit Board

2 AP 221: Functional Data and their Schematic Representation for Process Plant Plant Types Power Generation Nuclear Conventional Chemical Petroleum Across Plant Life Cycle Provide Continuity for Design Construction Operation Identifies & Describes Equipment Components Systems Subsystems 2D Schematic Displays (Piping and Instrumentation diagrams) Connectivity of Equipment Pipeline designation (line number) Direction of fluid flows Control-loop designation/component

3 MFG Discipline Product Definitions MFG Plan MFG Bill of Materials Tool Shape Tooling Bill of Materials PAS-C "The agenda for manufacturing leadership in composites" USAF Manufacturing Technology AP222: Design to Manufacturing for Composite Structures Configuration Control Approvals Part, Product Definitions Tooling, Product Definitions Design Discipline Product Definitions Part Shape Representations Assemblies Information Shared Between Design & MFG 3D Toleranced Shape Representations Composite Constituents Material & Process Specifications Part Definitions Composite Constituents Ply Boundaries, Surfaces Laminate Stacking Tables Reinforcement Orientation Shape Representation Types Advanced B-Representation Facetted B-Representation Manifold Surfaces with Topology Wireframe & Surface without Topology Wireframe Geometry with Topology Composite Constituent Shape Representation

4 AP 223: Exchange of Design and Manufacturing Product Information for Cast Parts Pattern Rigging Mold Assembly Part Shake Out Cut-Off Finish Pour-Fill Example - Sand Casting Data Supported Shapes of cast parts Materials of cast parts Tolerances and surfaces finish Physical and mechanical properties Mold Design Shapes of sand mold, die assembly, and investment pattern assembly Data that characterize the materials used in the casting processes Design data used in building a sand mold; a die assembly; and an investment pattern assembly Casting process simulation Shape representation Material characterization Process design parameters Simulation results Process Plan Process design parameters used to establish processes used in melting, pouring, cooling, shaking out, extracting and knocking out a casting Data that characterize the manufacturing processes used to produce a casting Data that characterize the metal alloys used to produce a casting Data that identify the equipment used to produce a casting Quality Control Data that record the processes of building a sand mold, of building a die assembly, and of building an investment pattern assembly Data that record the processes of melting, pouring, cooling, shaking out, extracting and knocking out a casting Data that record the melt processing and resulting metal composition Data that record the inspection and testing results of the cast parts

5 AP224: Mechanical Product Definition for Process Planning Using Machining Features Machining Features Boss Hole Fillet Groove Pocket Manufacturing Part Properties Material Property Part Property Process Property Hardness Feature Definition Items & Profiles Path Taper Profile Bottom Condition End Types Measurement Limitations Angularity Flatness Radial Dimension Material Condition Modifier Tolerance Range Part Administration Data Approval Person in Organization Shape Representation Brep Model Explicit Base Shape Block Base Shape Ngon Base Shape Cylindrical Base Shape

6 AP 225 : Building Elements Using Explicit Shape Representation Building Element Types Structural Service Elements Fixtures, Equipment Building Element Shape Component Structure Explicit Shape Representation Elementary (planar), Analytic (simple geometry) & Free Form (complex geometry) Building Structure Composition Location of Elements Assemblies of Elements Building Element Properties Simple Property Simple Classification

7 AP 226: Ship Mechanical Systems Mechanical Components Main and Auxiliary Engines Pumps - Fuel Oil/Lubricating Oil/Cooling Water Air Compressors and Receivers Heat Exchangers Deck Machinery - Winches/Cranes/Derricks Product Definition Information Connectivity Between Components and Systems Geometry, Materials, Topology and Tolerances Noise, Vibration and Shock Characteristics Component/System Life Cycle and Operational History Other Data Supported Functional Description of Components Quality Assurance Information Availability Reliability Maintainability In-Service Inspection and Maintenance System Components Air Supply to Engine Room Exhaust Gas Removal Fuel Oil Treatment and Supply Engine Lubricating and Cooling Propulsion - Main Shaft/Couplings Maneuverability - Rudder/Thrusters Electrical Generation

8 AP 227: Plant Spatial Configuration Plant Layout Location of plant-items Site Description Change Control Functional/Analysis Interference Performance Requirements Requirement Satisfaction Plant Systems Line Definitions Composition Capabilities Component Connectivity Plant Item Type Connections Functional/Physical Definition/Occurrence Shape Explicit Shape Brep CSG


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