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ODYSSEY BATTERIES AGM Military Grade TPPL Technology.

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Presentation on theme: "ODYSSEY BATTERIES AGM Military Grade TPPL Technology."— Presentation transcript:

1 ODYSSEY BATTERIES AGM Military Grade TPPL Technology

2 The Dawn of a New Era in Engine Start Batteries

3 The World’s Exclusive Pure-lead Flat Plate
AGM Military Grade Technology Battery Available Commercially Today!

4 TPPL Bragging Rights! TPPL battery technology serving advanced applications today and tomorrow EnerSys is and has been supplying 4,000 to 6,000 M-1 tank batteries per month for past 3 years for Iraq war, converting wet to TPPL. Hawker Armasafe A-Plus battery

5 TPPL Bragging Rights! TPPL battery technology serving advanced applications today and tomorrow EnerSys is converting all combat aircraft from wet nickel-cadmium Batteries to TPPL – AGM. Hawker aircraft Battery module

6 TPPL Flat Plate Technology
TPPL battery technology serving advanced applications today and tomorrow New contracts – US Navy – Nuclear submarines Convert from wet sub batteries to EnerSys TPPL $18M contract to date for 10 subs Shipped first sub system December 2008

7 TPPL Flat Plate Technology
TPPL battery technology serving advanced applications today and tomorrow New developing applications – Pure electric rail yard locomotive (1,080 – PC2150)

8 New ODYSSEY Battery Model
ODYSSEY is now the exclusive OE supplier to Ferrari New ODYSSEY Model – 34R-PC1500T-A Available March 2009 Universal fit for 24F – Lexus, Honda, Infiniti, Mazda, Nissan, others

9 One of only two factories globally, both owned by EnerSys
Warrensburg, Missouri One of only two factories globally, both owned by EnerSys to produce flat-plate pure-lead tin starting/deep-cycle batteries 620 employees, 360,000 sq. ft., 33 acres, 20,000 batteries per day $40M expansion under way, completion March 2010, 500,000 sq. ft. 820 employees total.

10 Warrensburg Expansion
From 350K sq feet to 500K sq feet (1 million batteries per year)

11 2 Key Enersys Facilities for Producing Pure Lead Batteries
Newport South Wales, UK plant Employs 452 people Facility is 53,012 square feet

12 Hazardous Conditions - Conventional Wet Batteries

13 Top 10 Reasons to Buy ODYSSEY™ Batteries
1.) Guaranteed longer service life 2.) Longer storage life 3.) Deep discharge recovery 4.) Superior cranking and fast charge capability 5.) Easy shipping 6.) Mounting flexibility 7.) Superior shock and vibration resistance 8.) Ready out of the box 9.) No catastrophic failure 10.) Industry’s best warranty

14 What is ODYSSEY® Drycell Technology?
Pure virgin lead not corrosive in sulfuric acid Grids can be made extremely thin 1 mm Thin grids allow more plates per cell More plates - more plate surface area More surface area for chemical reaction Result - 40% greater pulse discharge power, especially for first 5 seconds

15 What is ODYSSEY® Drycell Technology?
Worlds only pulse power and true deep cycle - all in one battery 40% more 5 second cranking amps 400 cycles to 80% depth of discharge High pressure sealed design, explosion- resistant and completely safe for passenger compartment mounting Batteries are certified by USDOT and IATA as non-hazardous, nonspillable for shipment by UPS or air transport Exclusive 4 year full limited warranty against factory defects materials or workmanship on PC1500, PC2150 and PC2250 sizes Exclusive pure-lead design (not gel) offers performance capabilities not available from conventional batteries

16 Potential Liabilities of Conventional Battery Technology
Massive head space - Explosion’s Thru-wall connections - Corrode = catastrophic failure - Corrosion = internal spark - Limited power delivery - Small cross sectional area Limited internal terminal mass - Limits power delivery Lead-alloy - Grids corrode, limits life - Requires thick grids Low pressure case design - Polypropylene plastic - AGM periodically vents

17 Potential Liabilities of Lead-Alloy AGM Battery Technology
Open head space - Potential for explosion - Sharing of chamber gas Thru-wall connections - Corrode = catastrophic failure - Corrosion = internal spark - Limited power delivery - Small cross sectional area Limited internal terminal mass - Limits power delivery Lead-alloy - Grids corrode, limits life - Requires thick grids Low pressure valve & case design - Polypropylene plastic - AGM periodically vents

18 Conventional battery thru the wall button weld intercell connectors

19 Conventional Thru The Wall Welded Connector
Button weld has small cross sectional area in comparison to the connector Welds known to corrode, fail and spark causes explosions

20 What Makes ODYSSEY® Safe, Rugged & Powerful?
Minimum head space (explosion resistant) Welded over wall connectors (no internal sparking) (uniform cross sectional area) 92% saturated separator (Drycell™ - non-spillable) Direct cast brass terminal w/ mechanical compressed terminal seal (no leakage terminals) Untapped power – Short Circuit Rating (high cranking voltage) UNIFORM CROSS SECTIONAL AREA OVER PARTITION CONNECTORS SOLID BRASS TERMINALS COMPRESSION TUBE SEAL DESIGN

21 ODYSSEY’S® Unique Cover & Terminal Seal
EPOXY ENCAPSULATED INTER-CELL CONNECTORS Glued cover & encap- sulated connectors (vibration resistance) Sealed cell chambers (no cross cell gassing) Individual cell Bunsen pressure valves (100% efficient gas recombination, no external corrosion) EPOXY SEALED LID TO CONTAINER

22 ODYSSEY® PC1500 Series PC1500DT Group 34/78 PC1500T Group 34 Pure lead
PHCA: 80°F for 5 seconds CCA: 0°F CA/MCA: 32°F HCA: 80°F Reserve Capacity: 125 minutes Short Circuit Current: 3100A Deep Cycle 80% DOD Design Life: 12 years (float) Typical Service Life: 6-8 years Operation Temperature Range: -40°F to 176°F (-40°C to 80°C) Air Shippable Shock and Vibration Resistant Quick Discharge and Recharge Capability Warrensburg, MO manufactured PC1500DT Group 34/78 PC1500T Group 34

23 Competitive Comparison
Group 34/78 Competitive Comparison Comparison Item ODYSSEY Optima PC1500DT D34/78 (Yellow Top) 5 second HCA 1,500 amps not published CCA amps amps Reserve Capacity minutes minutes Amp 20 Hrs Ah Ah Construction Pure-lead tin Pure-lead AGM flat plate AGM spiral cell Operational Weight lbs lbs. Cranking 32°F amps amps Cranking 80°F amps amps Cycle Life Warranty yrs mos. Full 12 mos. Pro-rata

24 ODYSSEY® 65-PC1750 Pure lead PHCA: 1750A @ 80°F for 5 seconds
CCA: 0°F CA/MCA: 32°F Reserve Capacity: 135 minutes Short Circuit Current: 3500A Deep Cycle 80% DOD Design Life: 12 years (float) Typical Service Life: 6-8 years Operation Temperature Range: -40°F to 176°F (-40°C to 80°C) Air Shippable Shock and Vibration Resistant Quick Discharge and Recharge Capability Warrensburg, MO manufactured

25 Exclusive No – Idle Police Car Program
Newest ODYSSEY Marketing Program Exclusive No – Idle Police Car Program Only ODYSSEY is dual purpose – Maximum cranking power True deep cycle Police officers spend 1 hour per 8-hour shift doing paperwork Ford Crown Vic burns .75 gallons per hour at idle No idle could save 2.25 gallons per 24 hours per car Simple replacement of wet battery to ODYSSEY See Cost Savings Calculator

26 Police Car No-Idle Program
ODYSSEY’S Exclusive Police Car No-Idle Program Dodge Charger – ODYSSEY 34R-PC1500T-H Ford Crown Vic – ODYSSEY 65-PC1750T-H Chevy Impala – ODYSSEY 35-PC1400T-H (V-8) 34-PC1500T-H (V-6)

27 ODYSSEY’S Exclusive Excel Format NO-IDLE COST SAVINGS CALCULATOR
Police Car No-Idle Program ODYSSEY’S Exclusive Excel Format NO-IDLE COST SAVINGS CALCULATOR

28 Group 65 Competitive Comparison
Comparison Item ODYSSEY Exide Interstate 65-PC MTP-65 5 second HCA 1,750 amps not published not published CCA amps amps amps Reserve Capacity minutes minutes minutes Amp 20 Hrs Ah not published not published Construction Pure-lead tin Wet Maint. Free Wet Maint. Free AGM Operational Weight lbs. not published lbs. CA or 32°F amps amps amps Cycle Life to 80% DOD not published not published Warranty yrs mos. full mos. full 72 mos. pro-rata mos. pro-rata

29 ODYSSEY® PC2150 Group 31 Pure lead PHCA: 2150A @ 80°F for 5 seconds
CCA: 0°F CA/MCA: 32°F HCA: 80°F Reserve Capacity: 205 minutes Short Circuit Current: 5000A Deep Cycle 80% DOD Design Life: 12 years (float) Typical Service Life: 6-8 years Operation Temperature Range: -40°F to 176°F (-40°C to 80°C) Air Shippable Shock and Vibration Resistant Quick Discharge and Recharge Capability Warrensburg, MO manufactured

30 Group 31 Competitive Comparison
Comparison Item ODYSSEY Interstate PC 2150 Grp 31 Model # 31-ECL Eng Srt/Deep Cyc High Cycling 5 second HCA 2,150 amps not published CCA 1,150 amps 700 amps Reserve Capacity 205 minutes 190 minutes Amp 20 Hrs. 100 Ah 100 Ah Construction Pure-lead tin Lead-Calcium AGM Flooded Maintenance No term corr. Terminal corrosion Operational Weight 75 lbs. Not published Short Circuit 5,000 amps Hazardous Starting 1082 amps 560 amps Design Life 12 yrs. 4 yrs. Service Life yrs mths. (estimated)

31 Group 31 Competitive Comparison
Comparison Item ODYSSEY OPTIMA PC 2150 Grp 31 Yellow Top D31 Eng Srt/Deep Cyc Eng Srt/Deep Cyc 5 second HCA 2,150 amps not published CCA 1,150 amps 900 amps Reserve Capacity 205 minutes 155 minutes Amp 20 Hrs. 100 Ah 75 Ah Construction Pure-lead tin High purity lead AGM AGM Maintenance No term. corr. No term. corr Operational Weight 75 lbs. 60 lbs. Short Circuit 5,000 amps not published Starting 1082 amps 810 amps Design Life 12 yrs. 8 yrs. Service Life yrs yrs. (estimated)

32 ODYSSEY’S Incredible Cranking Power
PC2150 Series

33 ODYSSEY’S Cranking Power Vs Competitive Brands
Comparison at CCA Ratings

34 Group 31 Warranty Comparisons
Reserve Model Number CCA CA Minutes Free Replacement ODYSSEY PC months OPTIMA Yellow Top months EXIDE HP-31D months HP-31E months HC-31D months HC-31E months COM-31D months COM-31E months

35 ODYSSEY’S® - 8D PC2250 PC2250ST Pure lead
PHCA: 80°F for 5 seconds CCA: 0°F CA/MCA: 32°F HCA: 80°F Reserve Capacity: 240 minutes Short Circuit Current: 5000A Deep Cycle Capability: 80% DOD Design Life: 12 years (float) Typical Service Life: 6-8 years Operation Temperature Range: -22°F to 104°F (-30°C to 40°C) Air Shippable Shock and Vibration Resistant Quick Discharge and Recharge Capability Newport, UK manufactured PC2250ST

36 PC2250 Competitive Comparison
BCI 8D footprint = 2 PC2250’s Comparison Item ODYSSEY Interstate (2) PC D-XHD Parallel Heavy Duty 5 second HCA amps not published CCA amps 1155 amps Reserve Capacity 480 minutes 380 minutes Amp 20 Hrs. 252 Ah not published Construction Pure-lead tin Flooded AGM Maintenance No term. corr. Terminal corrosion Operational Weight 172 lbs. not published Short Circuit 5,000 amps not published Starting 1211 amps not published Design Life 12 yrs. (float) not published Service Life yrs mths. (estimated) Free Replacement Period 4 yrs. 6 months

37 PC2250 Competitive Comparison
BCI 8D footprint = 2 PC2250’s Comparison Item ODYSSEY EXIDE (2) PC COM-8D Parallel Heavy Duty 5 second HCA amps not published CCA amps 1300 amps Reserve Capacity 480 minutes 435 minutes Amp 20 Hrs. 252 Ah not published Construction Pure-lead tin Wet maint. free AGM Maintenance No term. corr. Term. corrosion Operational Weight 172 lbs. not published Short Circuit 5,000 amps not published Starting 1,715 amps amps Design Life 12 yrs. (float) not published Service Life yrs mths.. (estimated) Free Replacement Period 4 yrs. 24 months

38 ODYSSEY’S Outstanding Starting Power at Low Temperatures
Starting Capacity of Rated Celsius Fahrenheit Temperature

39 What to Expect in Using ODYSSEY® Batteries
Assurance of safe operation 3-4 times the service life Incredible cold temperature starting performance No terminal or battery compartment corrosion No catastrophic failures No external explosions

40 ODYSSEY® OPERATIONAL BENEFITS
Can be mounted in any position (inverted not recommended) No gassing, fumes or corrosion during use Excellent cold temperature starting power, 70% at -4°F 12-year float life for stationary applications (generators) Fast chargeable (10 minutes to 95% SOC from 80% DOD) 400 cycle rated to 80% DOD

41 ODYSSEY TESTING AND CERTIFICATIONS
100 hour Caterpillar vibration test – past without epoxy embedded plates Lloyd’s Register of Shipping certified MIL S-190C Shock, High Impact Test MIL S for Mechanical Vibrations Three axis vibration test Shock & Vibration Test as per IEC 61373, sections 8-10

42 ODYSSEY SERVICE EXPERIENCE Heavy Duty Applications
King County Metro Transit Full fleet City of Los Angeles, CA - Metro - City Bus Fleet Fire Trucks School Buses County of Los Angeles, CA Fire Trucks, Sheriffs Cars Las Vegas, NV - Clark County - School Bus City of Anaheim, CA - School Bus City of Orange, CA - School Bus City of Arcadia, CA - School Bus Many Others

43 SIX MONTHS OF OPERATION IN HAMILTON CANADA

44 SIX MONTHS OF OPERATION IN ONTARIO CANADA
AFTER HIGH PRESSURE WASH

45 Two 8-D side terminal New Flyer conversion to four 31-PC2150S-H

46 Ultimizer Chargers Size Battery Types 6A PC310/535/545/625/680
25A Single Bank PC310/535/545/625/680/925/1500/1700 40A 3 Bank PC310/535/545/625/680/925/1500/1700/2150 50A Single Bank PC310/535/545/625/680/925/1500/1700/2150/2250 50A 3 Bank PC310/535/545/625/680/925/1500/1700/2150/2250

47 Introducing the PortAlyzer –
Battery tester all makes Alternators and other electrical systems tests Unique testing – * Works on batteries with 1 volt Conductance & Physical load test Exclusive design Stand alone performance Extremely accurate every time on every battery tested

48 In Conclusion The battery the heavy duty vehicle industry
has been waiting for Made in the USA


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