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Understanding Presentation Concept

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Presentation on theme: "Understanding Presentation Concept"— Presentation transcript:

1 Understanding Presentation Concept
Instruction Identifying Information Layers Through Icons The presentation has 3 sections. Each section contains up to 5 layers of information hierarchy. Slides are accompanied by section icon, to help you identify the information category easily. Examples: Clicking on the icon will lead you back to the main interface page. Each layer of information is also accompanied by a “layer indicator”. The highlighted indicator refers to the position of the layer you are in. Examples: The icon and indicators can be found on the top left corner of the slide. Layer 2 Layer 4 Yokogawa LNG Industry Solutions

2 Industry Tier 3 Structure
Instruction Layers 1 2 3 4 5 Industry top Category top Application/solution index Application/solution detail Product/service detail * Refer to Industry Tier3 Appendix Proof Success story Experiences Customer references Yokogawa LNG Industry Solutions

3 Yokogawa LNG Chain Industry Solutions
Oct 29, 2004

4 Covering the Entire Supply Chain
Exploration Pipelines Liquefaction From wellhead to burner tip Power Plant Terminal LNG Carrier Yokogawa LNG Industry Solutions

5 LNG Market Requirements
Safe and Uninterrupted Production and Supply Remaining Cost Competitiveness Scalable and Robust To Meet Demands Increasing Yokogawa’s experiences and capabilities are to cover all LNG supply chains Liquefaction Transportation Regasification Yokogawa LNG Industry Solutions

6 Regasification (LNG Terminal) Control
Key Challenges of Customers Secure safety and no incidents Provide reliable and uninterrupted gas supply Manage assets to minimize outages and maximize efficiency Satisfy quality requirement on Sendout gas Our Solutions Fault-tolerant Control System and Safety System End-to-end process coordination Integrate subsystems for single window operation Accurate measuring components Yokogawa LNG Industry Solutions

7 Index of Regasification Plants
* Click ► to see more details Regasification Applications Proof Unloading Seawater Flow Pumping Controls Vaporizer Sendout Gas Quality Asset Optimization End-to-End Load Balancing Integrated Terminal Control System (ITCS) Service Sakhalin 2 (Shell) South Hook (ExxonMobil) BBE & BBG (Spain, Ente Vasco de la Energia) BBG: LNG Regasification Plants BBE: Power Plant Experiences Installations in the world wide Yokogawa LNG Industry Solutions

8 Integrated Terminal Control System (ITCS) End-to-End Load Balancing
Applications for LNG Terminal * Click ► to see more details Integrated Terminal Control System (ITCS) Regasification Vapor return LNG Unloading BOG End-to-End Load Balancing Asset Optimization Seawater Flow LNG Tanker Vaporizer 1 Pumping Control Vaporizer 2 Fuel Gas LNG Storage Tanks Vaporizer First Stage Sendout Pumps Vaporizer 3 Second Stage Sendout Pumps To Pipeline Sendout Gas Quality Yokogawa LNG Industry Solutions

9 Yokogawa LNG Industry Solutions
LNG Unloading 1/2 Challenge: Prompt, Safe Unloading Minimize BOG Precise Pressure and thermal control during the procedure Maintain Pressure in Tanker Solution CENTUM CS 3000  Sustain Recirculation Loop Control Yokogawa LNG Industry Solutions

10 Yokogawa LNG Industry Solutions
LNG Unloading 2/2 Challenge: Prompt, Safe Unloading Safer and no incidents 24 hours turn around to prevent demurrage loss Minimize dedicated workforce solely for unloading Solution Exapilot  Realize SOP (Standard Operation Procedure) Standardize and automate manual procedure to reduce variation in operator’s skill. Improve efficiency of plant operation by reducing manual operation Improve safety of plant operation by eliminating operator errors and omissions Regasification Yokogawa LNG Industry Solutions

11 Yokogawa LNG Industry Solutions
Seawater Control Regasification Challenge: Accurate, Static sustaining minimum heated temperature just above liquefaction. Solution DP Harp EJA,EJX  high static differential pressure transmitter EJA EJX Error (%) Static Pressure (kgf/cm2) 420 315 210 105 0.3 0.2 0.1 -0.1 -0.2 -0.3 Range: mmH2O, Capsule: M Capsule Temp. 80℃ -25℃ 23℃ Model EJA130A-DM Yokogawa LNG Industry Solutions

12 Yokogawa LNG Industry Solutions
Pumping Controls Regasification Challenge: Multiple, Parallel Pump Management Support peak sendout demands as needed Secure Minimum Sendout Requirements Consumption of all BOG Solution CS 3000  Sustain Recirculation Loop Control Back Yokogawa LNG Industry Solutions

13 Yokogawa LNG Industry Solutions
Vaporizer Regasification Challenge: Precise Temperature Control Ambient Temperature Operation Maintain minimum heatant temperature above freezing. Above Ambient Temperature Operation Manipulate fuel flow to maintain heatant exit temp at desired temperature target. Combustion / emissions controls on fired heaters. Solution YTA  Accurate temperature Control Yokogawa LNG Industry Solutions

14 Yokogawa LNG Industry Solutions
Assets Optimization Regasification Challenge: Reducing Quality Giveaway Maintaining quality with minimum investment in current facilities Secure Minimum Sendout Requirements Solution Advanced Process Control  Model-based predictive control Yokogawa LNG Industry Solutions

15 End-to-End Load Balancing
Regasification Challenge: Coordinated Sendout Control Load / Duties distribution , Number of Vaporizers Change-over coordination , Priority selection Solution Plant Master Logic Control  Plant-wide control Balance A Balance C Determine No. of LP pumps Determine No. of HP pumps Balance B Determine no. of Vaporizers Vaporizers‘ Load Capacity HP pumps' Vaporizers' T total Load T Total Load Demand T octal Load Demand Difference = Allowance Difference = Allowance Difference = Allowance Duties Feed Forward PC LNG Storage LNG Storage Vaporizers Vaporizers Vaporizers Vaporizers Vaporizers LNG Storage HP Pumps Vaporizers Vaporizers Vaporizers Vaporizers Sendout Demand LP Pumps Vaporizers BOG pressure Vaporizers Vaporizers LNG Storage LNG Storage Load Control Determine No. of Seawater pumps Balance D Vaporizers BOG Comp Seawater Pumps Determine No. of BOG compressors' Balance E Vaporizers‘ Demand T total Load Difference = Allowance Set value BOG line Pressure Similar to PC control Yokogawa LNG Industry Solutions

16 Yokogawa LNG Industry Solutions
Integrated Terminal Control System (ITCS) 1/4 Challenge: Single Window Operation Manage the LNG Assets intelligently Integrate the subsystems Solution Integrated Control System  Plant-wide control CCTV Analytical equipments PIMS APC suites PRM Yokogawa LNG Industry Solutions

17 Integrated Terminal Control System (ITCS) 2/4
Technical Requirements Automatic Start/Stop of Plant Subsystems Load Sharing Trip Management Priority Management Prohibit Simultaneous Starts Automatic Start/Stop with Capacity Control Full Automatic Semi Automatic Manual control of plant Yokogawa LNG Industry Solutions

18 Typical Process Overview
Integrated Terminal Control System (ITCS) 3/4 Typical Process Overview Tank Pressure Control BOG Comp Control NG Flow Vaporizer Send Out Pressure Motor Controls Send Out SWP PC FC BOG Comp ORV FC Re-Condenser SCV FC Suction Drum HPP LNG Line NG Line Drain Drum Problems of LNG Terminals Emergency shutdown Process shutdown F&G System Regulatory Control LNG Tanker LPP LNG Tank Yokogawa LNG Industry Solutions

19 Yokogawa LNG Industry Solutions
Integrated Terminal Control System (ITCS) 4/4 North Jetty LNG Tank 100 LNG Tank 101 LNG Tank 102 Main Control Room Regasification South Jetty West Vaporizers East Vaporizers Powerhouse Gas Metering Main Security Gate Yokogawa LNG Industry Solutions

20 Yokogawa LNG Industry Solutions
Sendout Gas Quality Regasification Challenge: Precise BTU measurement Measure BTU content before/after Agile feedback to manipulate BTU process Solution Process Gas Analysis  Fast-response and highly sensitive Highly stable isothermal oven and carrier gas control Reliable and field-proven switching valves Versatile programmed-temperature oven Fast-response and highly sensitive TCD User-friendly LCD displays and PC-based operation Yokogawa LNG Industry Solutions

21 Service A Complete Portfolio of After Sales Services Training
Regasification A Complete Portfolio of After Sales Services Training Remote Maintenance Service (RMS) Technical Assistance Center (TAC) Performance Enhancement & Monitoring Environmental Diagnosis Operating Inspection Calibration and Inspection Repair Yokogawa User’s Group “Yokogawa DCS does absolutely everything we want it to do and we are only using a fraction of it's standard functionality. Yokogawa product quality is unbelievable. From day one it has never missed a single beat.” Jack Leonard, CTR Holdings Yokogawa LNG Industry Solutions

22 The LNG Leader – Shell Sakhalin 2
5 Individual Projects – 5 Contractors LNG Plant, 2 Offshore Platforms, Onshore Treatment Plant, 600 Km Pipeline, Oil Export Terminal Project type: MAC / Early Involvement Delivery: 2004 System Size +/- 35,000 I/O points Scope: CENTUM CS3000 PROSAFE-PLC IPS / F&G ODS, EXAQuantum Panels 100% Foundation Fieldbus / PRM Asset Management APC (RQE) Machine Monitoring Tank Data Acquisition Ship Monitoring and Berthing Tank Leak Detection Analyser Management (AMADAS) Dynamic Training Simulator Regasification Yokogawa LNG Industry Solutions

23 Success Story : Stable Energy Supply
Location: Bilbao, Spain Output / Fuel: 800 MW, gas fired Owners: Ente Vasco de la Energia, Repsol-YPF, British Petroleum, and Iberdrole S.A. Operation Date: 2003 Project Type: greenfield site Gas & Steam Turbines: General Electric Company BBE & BBG plants, a combined cycle power plant and a LNG regasification plant realized stable energy supply leveraging Yokogawa’s field-proven control solutions. Customer Challenges Build a 800-MW gas fired combined cycle power station (BBE) and a LNG regasification plant (BBG) to achieve a stable supply of gas and electricity for Spain. Results Each plant has been operated with high availability. Yokogawa’s field-proven CENTUM CS 3000 distributed control system contributes to the entire plant’s high availability by offering a high degree of redundancy. At the BBE power station, with its Unified Operator Interface (UOI), CENTUM CS 3000 enables the seamless operation of multivender control systems for turbine, Heat Recovery Steam Generator(HRSG), Balance of Plant (BOP) and electrical. Yokogawa LNG Industry Solutions

24 Testimonial Regasification We appreciate CENTUM CS 3000's operationality and system reliability. With the UOI solution, the DCS controls use the same HMI system as the turbine and electrical control system, and there is no need for a dedicated communication gateway and separate screens. This significantly reduces the engineering time and costs. The engineer of Spanish engineering company Siemsa Notre S.A Yokogawa LNG Industry Solutions

25 A Worldwide LNG Presence
Liquefaction 36% 25 Trains and 63.9 MT/Y LNG are controlled by Yokogawa LNG Carrier 30 30 of LNG Carriers are controlled by Yokogawa Regasification 58% 25 of 45 LNG Terminals are controlled by Yokogawa Yokogawa LNG Industry Solutions

26 Yokogawa’s Experiences (History)
Regasification Yokogawa’s over 30 years LNG experiences In 1968 first LNG terminal in Japan (Negishi) In 1972 first computer control system for LNG terminal at Chiba (Sodegaura) Development on full automation algorithms / functions First DCS Release into the Business Area In release of CENTUM , the world’s first DCS (Distributed Control System) De-Facto standard for control system is Yokogawa Back Yokogawa LNG Industry Solutions

27 Yokogawa LNG Industry Solutions
Yokogawa’s Answer to LNG Chains Experiences and Expertise Pilot with field proven system travels better Reliable Control System (High Reliability DCS) Automatic load control function is a proven function in our high reliable system Future Expandability (Expandability , Scalability) Online maintenance is indispensable Efficient and Effective Maintenance Support (PRM, Test Function, Remote-Maintenance-Support) FF technology is now under trial in utility process Secure Project Execution Global network, local procurement and expertise Yokogawa LNG Industry Solutions

28 Yokogawa LNG Industry Solutions
Conclusion Why Yokogawa For Your LNG Terminal? Leading Edge Technology & Commitment Extensive Portfolio of Solutions Open System Architecture & Flexible Configuration Field Proven LNG Process Control Applications 36 Years of LNG Project Experience Proven MAC / MIV Experience & Results Leadership in Fieldbus Solutions Highly Competitive Pricing Lowest Total Cost of Ownership Local Post Installation Service & Support Commitment. Yokogawa LNG Industry Solutions

29 Provides reliable and long-term solutions to secure energy lifeline
Conclusion Yokogawa commitment to LNG chains. Provides reliable and long-term solutions to secure energy lifeline Yokogawa LNG Industry Solutions

30 Thank you for your attention.
Commitment means building the future to last. Yokogawa LNG Industry Solutions

31 Yokogawa LNG Industry Solutions
Appendix Yokogawa LNG Industry Solutions

32 Yokogawa LNG Industry Solutions
The tools & services that bring it all together VigilantPlant = the clear path to operational excellence ERP Production Management Optimize Design and Engineering Asset Management and Operational Efficiency Revamp and Expansion Production Control and Safety Management plant-wide integration Control Data Acquisition and Logic Control Installation and Commissioning Analysis and Quality Control Maintenance and upgrade Measure Lastly, here are the actual tools and services that bring it all together. Our products help the customer measure, control, and optimize their process. Together these products help realize plant-wide integration. Our services, from design stage through execution, operation, maintenance, and successful revamp and expansion, ensuring smooth evolution and life-cycle optimization of customers’ plant. Sensing and Actuation life-cycle optimization Operation and Optimization Yokogawa LNG Industry Solutions

33 Measure - feature products
Sensing and Actuation DPharp EJX series Differential Pressure & Pressure Transmitters ADMAG AXF Magnetic Flowmeter Analysis and Quality Control EXA GD402 Multi-Mode Oscillation Gas Density Analyzer EXAxt ZR402G Zirconia Oxygen Analyzer GC1000 Mark II Process Gas Chromatograph Yokogawa LNG Industry Solutions

34 Control - feature products
Data Acquisition and Logic Control DX100 / DX200 / CX1000 / CX2000 / DX100P / DX200P Paperless Videographic Recorders DX100P/DX200P Paperless Videographic Recorders for Pharmaceutical Manufacturing Applications FA-M3R Range Free Controller Production Control and Safety Management CENTUM CS 3000 Integrated Production Control System STARDOM Network-based Control System (NCS) Yokogawa LNG Industry Solutions

35 Optimize - feature products
Asset Management and Operational Efficiency Production Management Exaquantum/Batch Batch Plant Information Management Systrem (PIMS) Exasmoc Advanced Process Control Suite PRM Plant Resource Manager Exaplog Event Analysis Package Exapilot Operation Efficiency Improvement Package AAASuite Advanced Alarm Administration Exaquantum Plant Information Management Systrem (PIMS) Yokogawa LNG Industry Solutions

36 Pressure Measurement & Flow Measurement
Yokogawa LNG Industry Solutions

37 Differential Pressure & Pressure Transmitters
DPharp EJX series Differential Pressure & Pressure Transmitters High-performance pressure transmitter series to measure liquid, gas, or steam flow as well as liquid level, density and pressure. Advanced Features Field-proven highly accurate silicon resonant sensor ensures high performance and long term stability. EJX series are certified by TÜV for the use of Safety Integrity Level(SIL) 2. Multi-sensing capability: differential pressure transmitter can also measure static pressure which can be monitored on an integral indicator or by communication. Fieldbus model is capable to output both differential and static pressure. Optional contact output is available to notify pressure alarm. Yokogawa LNG Industry Solutions

38 Differential Pressure & Pressure Transmitters
DPharp EJX series Differential Pressure & Pressure Transmitters High-performance pressure transmitter series to measure liquid, gas, or steam flow as well as liquid level, density and pressure. Unique Benefit Highly accurate measurement will contribute to improve plant efficiency. High stability will contribute to minimize maintenance cost. TÜV certified transmitters: no need to select special instruments for SIS(Safety Instrumented System) application. Standard transmitter can be used for SIS application. With multi-sensing technology and optional contact output, one transmitter can offer the solution which are normally realized by using two or more instruments. User-friendly integral indicator offers a clear read-out of the important process variables as well as self-diagnostic information. Yokogawa LNG Industry Solutions

39 Yokogawa LNG Industry Solutions
Process Gas Analysis Yokogawa LNG Industry Solutions

40 Process Gas Analysis (Gas Density)
EXA GD402 Multi-Mode Oscillation Gas Density Analyzer Continuously measures gas density. Also measures specific gravity, molecular weight, calories, and BTUs. Advanced Features Highly responsive and sensitive measurement of density. Specific gravity, molecular weight and gas concentration can also be displayed using Yokogawa’s gas density analyzer techniques. Resistant to external vibrations Outstanding stability against sudden changes in gas temperature Two-wire cost-effective wiring between the detector and the converter Simple, user-friendly interface Yokogawa LNG Industry Solutions

41 Process Gas Analysis (Gas Density)
EXA GD402 Multi-Mode Oscillation Gas Density Analyzer Continuously measures gas density. Also measures specific gravity, molecular weight, calories, and BTUs. Unique Benefits Two-wire system reduces your initial installation costs Precise measurement minimizes your operational costs of calorie control applications. Ideal for LPG applications. Two thermal conductivity meters are replaced by one gas density meter which has hydrogen purity and replacement. Saves both your installation costs and operational/maintenance costs. Ideal for hydrogen-cooling turbine generator applications. Yokogawa LNG Industry Solutions

42 Process Gas Analysis (Oxygen)
EXAxt ZR402G Zirconia Oxygen Analyzer Measures oxygen concentration inside various combustion units, e.g. boilers and incinerators Advanced Features LCD touch screen display provides easy operation Interactive model displays instructions to follow, including those for: settings, oxygen concentration trends, and calibration Can measure either oxygen concentration or humidity with a single analyzer Highly reliable measurements with trend-data graphics The zirconia cell and heater assembly can be replaced in the field Yokogawa LNG Industry Solutions

43 Process Gas Analysis (Oxygen)
EXAxt ZR402G Zirconia Oxygen Analyzer Measures oxygen concentration inside various combustion units, e.g. boilers and incinerators Unique Benefits Accurate oxygen concentration measurement helps you optimize combustion processes. Reduces the emission of CO2, SOx, and NOx and prevents global warming and air pollution Molecular bonding method ensures sensor integrity and extends sensor life time. The highly corrosion-resistant sensor saves your operational/maintenance costs. Used in an SO2 gas, typical sensor lasts only about two weeks, while the Yokogawa sensor keeps working for six to twelve months Yokogawa LNG Industry Solutions

44 Process Gas Analysis (Gas Chromatograph)
GC1000 Mark II Process Gas Chromatograph Advanced GC solution that addresses contemporary needs for ever-tighter quality control in process operations Advanced Features Highly stable isothermal oven and carrier gas control Reliable and field-proven switching valves Versatile programmed-temperature oven Fast-response and highly sensitive TCD User-friendly LCD displays and PC-based operation Yokogawa LNG Industry Solutions

45 Process Gas Analysis (Gas Chromatograph)
GC1000 Mark II Process Gas Chromatograph Advanced GC solution that addresses contemporary needs for ever-tighter quality control in process operations Unique Benefits Highly stable isothermal oven temperature and flow control enables accurate and repeatable measurement Reliable and easy-to-maintain switching valves withstand continuous high-temperature operation and minimize your operational/maintenance costs Programmed-temperature oven with advanced capillary columns covers wide applications such as PINA and SIMDIS Highly sensitive TCD reduces the utility costs associated with FID usage LCD display makes GC operations easy, while detailed data uploading and downloading can be handled by PC-based operations Yokogawa LNG Industry Solutions

46 Data Monitoring & Recording
Yokogawa LNG Industry Solutions

47 Data Monitoring and Recording
DX100/DX200/CX1000/CX2000 Paperless Videographic Recorders Enables versatile data monitoring and recording with robust hardware and state-of-the-art networking capabilities DX200 CX2000 Advanced Features Standard networking capability with Ethernet FTP, , Web Enables network-based multiple data back-up High-resolution, wide-angle TFT color LCD provides a wide variety of display mode and unparalleled ease of viewing Storage options for greater flexibility. Compact flash memory card and Zip disk available as an option Rugged construction for high reliability. IEC529-IP65 compliant front panel keeps out dust, grit, and water spray Control functions available in CX1000/CX2000 Yokogawa LNG Industry Solutions

48 Data Monitoring and Recording
DX100/DX200/CX1000/CX2000 Paperless Videographic Recorders Enables versatile data monitoring and recording with robust hardware and state-of-the-art networking capabilities Unique Benefits Network connection enables you to monitor remote units Paperless data recording eliminates the costs of paper and ink Storage options allow you to archive long-term trends LCD screen ensures easy access to the data you need Electronic data facilitate quick analysis. Report generation is also swift by quick data export (e.g. to MS-Excel) Monitoring via Web Notification of Alarms Yokogawa LNG Industry Solutions

49 Yokogawa LNG Industry Solutions
IT Machine Control Yokogawa LNG Industry Solutions

50 Yokogawa LNG Industry Solutions
IT Machine Control FA-M3R Range Free Controller Supports a wide range of system configurations, from the smallest to the largest. It employs building blocks of modules of the same size, delivering space and cost saving. FA-M3R Advanced Features Fast(20,000 steps within 1ms) FA-M3R features a minimum scan time of 200μS, and is faster than microcomputer boards. Compact(Post Card Size) Truly compact and light, FA-M3R takes up a space of only 147 X 100 X 88, yet allows up to 192 points. Smart(Max points, 344K words) FA-M3R is the result of a request for high performance and advanced functions. It offers high cost performance, too. Yokogawa LNG Industry Solutions

51 Yokogawa LNG Industry Solutions
IT Machine Control FA-M3R Range Free Controller Supports a wide range of system configurations, from the smallest to the largest. It employs building blocks of modules of the same size, delivering space and cost saving. Unique Benefits Simply combine modules to suit your applications Quest for high-speed performance leads to improve productivity Total design efficiency – from development to maintenance Relentless pursuit of higher speed and richer functionality Abundant product lineup enabling the user to choose according to your needs Global remote maintenance over the Internet Yokogawa LNG Industry Solutions

52 Integrated Production Control
Yokogawa LNG Industry Solutions

53 Integrated Production Control
CENTUM CS 3000 Integrated Production Control System World’s most scalable control system that supports small to super-large applications Advanced Features Utmost scalability. Designed to handle everything from small-scale factories to the very largest of plants Extreme reliability. Fault Avoidance and Fault Tolerance technologies guaranteed the Field Control Station high availability of , seven 9s Integrated operations. Prompt screen display and comfortable operation environment are our commitment Yokogawa LNG Industry Solutions

54 Integrated Production Control
CENTUM CS 3000 Integrated Production Control System World’s most scalable control system that supports small to super-large applications Unique Benefits Single-architecture scalability ensures uninterrupted system expansion and smooth capability expansion as your business grows High availability ensures reliable plant operation and TCO reduction Unified operation and monitoring environment with various windows facilitates speedy decision making under complicated operations Yokogawa LNG Industry Solutions

55 SCADA & Network-based Control
Yokogawa LNG Industry Solutions

56 SCADA and Network-based Control
STARDOM Network Based Control System (NCS) Autonomous control system for highly distribute applications Advanced Features Rugged hardware and dual-redundant configuration reduce risk of failure. Compliant with IEC international standard programming language. No need to learn manufacturer-specific language. Application Portfolio (APPF) contains various control logic modules. Also, users can easily add extra functions into library. Ultimate communicator in the field. TCP/IP, OPC, Foundation Fieldbus, Web server and alarms. Yokogawa LNG Industry Solutions

57 SCADA and Network-based Control
STARDOM Network Based Control System (NCS) Autonomous control system for highly distribute applications Unique Benefits Management cost saving The right information to the right people anytime, anywhere Low cost enterprise integration Capital cost saving Reduced engineering cost by IEC61131 and Application Portfolio Reduced installation cost by flexible architecture and off-the-shelf networking component Operational cost saving Reduced downtime by redundant configuration and I/O card hot swap Reduced maintenance cost by remote access via web browser Yokogawa LNG Industry Solutions

58 Integrated Plant Resource Manager
Yokogawa LNG Industry Solutions

59 Integrated Plant Resource Management
PRM Plant Resource Manager Integrated database enables new maintenance style using Fieldbus, minimizing maintenance costs and maximizing total value of ownership Advanced Features Integrated device database for both FOUNDATION Fieldbus and HART devices The Device Parameter window dramatically simplifies device configuration User configurable device event log facilitates audit trail management Quick access to electronic documents and chart Yokogawa LNG Industry Solutions

60 Integrated Plant Resource Management
PRM Plant Resource Manager Integrated database enables new maintenance style using Fieldbus, minimizing maintenance costs and maximizing total value of ownership Unique Benefits Operators and maintenance crew can check field device status from CCR and maintenance room, reducing site trips. Maintenance crew can execute automatic and standardized maintenance work by way of software tool such as ValveNavi. 24/7 monitoring of field status. Loop/unit diagnosis by advanced diagnosis function. Predictive maintenance reduces maintenance costs and prevents unscheduled downtime caused by device failure. Yokogawa LNG Industry Solutions

61 Yokogawa LNG Industry Solutions
Event Analysis Yokogawa LNG Industry Solutions

62 Yokogawa LNG Industry Solutions
Event Analysis Exaplog Event Analysis Package Exaplog Event Analysis Package provides tools for manager, engineers and supervising operators to analyze DCS plant historical logs, and helps balance the process and enhance efficiency. Advanced Features Event Balance Trend shows numerical balance between process requests and operator actions When, Where, What filters help you narrow focus of analysis Event Balance Trend Window (When) Category Sort Window (What) Point ID Sort Window (Where) Message Summary Window The combination of the scope in filter and the cut out filter allows you drill down analysis Yokogawa LNG Industry Solutions

63 Yokogawa LNG Industry Solutions
Event Analysis Exaplog Event Analysis Package Exaplog Event Analysis Package provides tools for manager, engineers and supervising operators to analyze DCS plant historical logs, and helps balance the process and enhance efficiency. Unique Benefits To analyze DCS event history helps you enhance process efficiency Event balance trends suggest areas for improvement Continuous usage of Exaplog helps you to optimize alarm setting Yokogawa LNG Industry Solutions

64 Operation Efficiency Improvement
Yokogawa LNG Industry Solutions

65 Operation Efficiency Improvement
Exapilot Operation Efficiency Improvement Package Exapilot makes it easy to automate manual procedures, and incorporate the know-how and skill of expert operators. Advanced Features Operating procedures can be represented by a sequence of unit procedure icons Confirmation prompt is displayed at the start of each step DCS operation and monitoring can be automated based on operator’s know-how Yokogawa LNG Industry Solutions

66 Operation Efficiency Improvement
Exapilot Operation Efficiency Improvement Package Exapilot makes it easy to automate manual procedures, and incorporate the know-how and skill of expert operators. Unique Benefits Standardize and automate manual procedure to reduce variation in operator’s skill. Improve efficiency of plant operation by reducing manual operation Improve safety of plant operation by eliminating operator errors and omissions Yokogawa LNG Industry Solutions

67 Advanced Alarm Administration
Yokogawa LNG Industry Solutions

68 Advanced Alarm Administration
AAASuite Advanced Alarm Administrator Automated alarm management system Advanced Features Automatic alarm suppression Unnecessary repeating, longstanding or oscillating HI/LO alarms Unnecessary input out of range alarms Automatic diagnosis Alarm re-activation Long standing HI/LO alarms Long standing input out of range alarms Predictive alert Yokogawa LNG Industry Solutions

69 Advanced Alarm Administration
AAASuite Advanced Alarm Administrator Automated alarm management system Unique Benefits AAASuite can optimize and manage existing alarms eliminating unnecessary alarms without additional engineering effort. Operators can concentrate on necessary alarms and know process stability in advance by predictive alert. Customers can avoid direct or indirect losses by reducing the risks of plant shut-down or accident caused by oversight of important alarms, and no actions, or incorrect actions. Yokogawa LNG Industry Solutions

70 Plant Information Management System
Yokogawa LNG Industry Solutions

71 Plant Information Management System
Exaquantum Plant Information Management System (PIMS) Most comprehensive PIMS for process industries that acquires data from all facets of a business and transforms them into easily usable, high-value, widely distributed information Advanced Features Interfacing with plant data system using industry standard OPC Comprehensive job-directed and type-specific historisation and aggregation of many data type Flexible schedule and ad-hoc reporting including embedded Microsoft Excel, Word, internet/intranet and other applications Closing functions based on the plant’s production calendar, including automatic and manual data correction Powerful user interface available on thick client and web-enabled thin client Alarm and event handling Yokogawa LNG Industry Solutions

72 Plant Information Management System
Exaquantum Plant Information Management System (PIMS) Most comprehensive PIMS for process industries that acquires data from all facets of a business and transforms them into easily usable, high-value, widely distributed information Unique Benefits Enhanced, seamless information flow within and between plant systems and business applications Automated instantaneous reporting Integrated information from plant data and business systems Measuring Key Performance Indicators (KPIs) Automatic database configuration and updating Rapid and simple implementation Industry standard Microsoft Windows operating system Enable long term history including alarms and events Yokogawa LNG Industry Solutions

73 Batch Plant Information Management
Yokogawa LNG Industry Solutions

74 Batch Plant Information Management
Exaquantum/Batch Batch Plant Information Management System An intelligent S88 based Batch Information System that provides analysis and reporting facilities to collect, store, and display current and historical data from batch production, equipment, and recipe viewpoints Advanced Features Based upon S88 models & terminology Interface with OPC Enabled Control Systems Tightly coupled with CS Batch 1000/3000 and other systems Web-based user interface (BatchWeb) Production improvement by Six Sigma Analysis Comprehensive Reporting Tool FDA 21 CFR Part 11 option for Pharmaceutical industry Yokogawa LNG Industry Solutions

75 Plant Information Management (Batch Plant)
Exaquantum/Batch Batch Plant Information Management System An intelligent S88 based Batch Information System that provides analysis and reporting facilities to collect, store, and display current and historical data from batch production, equipment, and recipe viewpoints Unique Benefits Strong batch reporting platform where batch, master recipe and equipment data for each batch is available for any report Automatic data collection is used to minimize set up time and engineering with Yokogawa Batch control systems Batch record keeping, reporting, monitoring and data analysis for improving batch production Better information for improved decision making Supports Six Sigma programs Yokogawa LNG Industry Solutions

76 Advanced Process Control
Yokogawa LNG Industry Solutions

77 Advanced Process Control
Exasmoc Advanced Process Control Suite A product of Yokogawa’s alliance with Shell Global Solutions, Exasmoc was jointly developed and is in continual development to meet the demanding necessities of industry Exasmoc is a multi-variable control APC Suite built by the user for the user Advanced Features A unique, unmeasured disturbance model that can be updated, filters out noise to bring about more robust control The introduction of intermediate variables enables better and smoother control Grey box models to facilitate easier debugging of control responses, also enables a higher confidence level Adjudged as “Controller with Highest Uptime in Industry” by autonomous body Solomon Associates Yokogawa LNG Industry Solutions


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