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1 SC SANEX SA CLUJ. 2 3 Production and commerce of Ceramic wall and floor tiles ACTUAL CAPACITY/PRODUCTION in 2004 Wall tiles 3.6 millions square meters.

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Presentation on theme: "1 SC SANEX SA CLUJ. 2 3 Production and commerce of Ceramic wall and floor tiles ACTUAL CAPACITY/PRODUCTION in 2004 Wall tiles 3.6 millions square meters."— Presentation transcript:

1 1 SC SANEX SA CLUJ

2 2

3 3 Production and commerce of Ceramic wall and floor tiles ACTUAL CAPACITY/PRODUCTION in 2004 Wall tiles 3.6 millions square meters - [msm]/2004-3.6 msm Floor tiles 3.0 msm/2004-2.9 msm PROFILE

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5 5 GENERAL ISSUES Short history Location: on North-East industrial platform of Cluj Napoca Before 1970 – private agricultural land since 1970 the land is state owner 1970 - Production of sanitary ware has started 1971 – Production of wall and floor tiles has started Between 1994 -1997 wall and floor tiles installations were automatized 2004 - Ceased the production of sanitary ware

6 6 General Data Total area – 18 Hectares Constructed area- 10.2 Hectares No. of employees: ~ 800 Production activity undergoing 24 hours/day

7 7 OWNERS 1972-1995 – state owner 1995- 2000 - privatization process 2000- Entirely private, Dutch company “Goodison holding” was the major share holder Since 2004 – Goodison have been achieved by the actual major share holder LASSELSBERGER holding

8 8 Products Wall tiles – since 1971, 2 lines Floor- tiles 1971, 3 lines Sanitary ware – 1 sections production activity between 1970 -2004 Refractary section – 1976 -1998 → OS2 Ceramic Frites – 1 installation -production activity between 1976 -2000 Ceramic pigments and collorant – 1 installation – production activity between 1975 -2000

9 9 Environmental department 3 persons Subordinated directly to Sanex production manager

10 10 Management systems Quality Management was Certified (ISO 9001) on January 2005 Started the process of EMAS - ISO 14001- preliminary evaluation completed

11 11 Waste water treatment facilities 20 decantation systems belonging to installations 1 collector decantation system 1 radial collector decantation system water is recycled 20% Extra treated water is discharged into the municipal sewerage

12 12 N APROBAT SANEX: staţie incarcare acumulatori atelier auto depozit PSI Castel de apa Materie primă frita Materie prima gresie Preparare gresie Centrala termica Ateliere Preparare faianta Materii prime faianta Materii prime obiecte sanitare Preparare obiecte sanitare Punct alimentare 6kV Rezervor pacura Sectie pompa Bazin ulei Rezervor combustibil Depozit carburanti CFU Atelier debitare Bazin decantare Bazin Hala filtre Depozit cartoane Deşeuri Magazie Atelier Pompe Poarta Vestiar Obiecte sanitare 2 Gresie Faianta Obiecte sanitare 1 AMC mase Deseuri Decantor ICPIMC Laborator garaj Pavilion administrativ Staţie pilot Punct alimentare 10 kV Atelier Tîmplărie Frită Atelier Mecanic şef Atelier mecanic Atelier modelaj PLAN DECANTOARE - SC SANEX SA Casă poartă Reţea Oraş 1 m 10 m D10 Sopron(Depozit produse finite) Magazie Mat Prime OSII At Modelaj Alee acces fabrica Spatiu Verde Sp.verde Spatiu verde Spatiu Verde Spatiu verde D1 D2 D3 D4D4 D4 D5 D6 D7 D8 D9 D11 D12 D13 D14 D15 D16 D17 D18

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14 14 Air purifying installations Hydro filter Bag filters Hydro cyclones

15 15 Environmental License License no. 700/2002 has expired on July 2005 On March 2004 the company has started the process of getting an IPPC License, requesting to Regional EPA Cluj the specific local environmental conditions and the list with certified companies/persons for environmental audits On June 2005 SANEX registered to Regional EPA Cluj the official request and the documentation and preliminary analysis accepted it, but EPA had requested environmental audit level II At the present environmental audit level II is undergoing, with a certified company. No additional transition period was requested. Deadline for IPPC conformation is October 2007.

16 16 Sanex Self Monitoring Air emissions (monthly) DUST particulate matter Water emissions (weekly) Total suspended solids Petroleum products pH

17 17 Emissions BAT limit values –SOx – max 500 mg/m3 –NOx- 500 mg/m3 –Dust – 10 mg/m3 –Fluoride as HF 1-5 mg/m3 –Chloride as HCl 1-5 mg/m3 Self monitoring (maximum values in 2005) –SOx – 0 mg/m3 (methane gas is used) –NOx- 318.57 mg/m3 –Dust – 84 mg/m3 –Fluoride as HF: 0.015 and 0.3 mg/m3

18 18 Heavy metals analysis in waste water Cd – 15 and 16 microgram/l Sn – 53 and 93 microgram/l Lead - under detection limit Ni – under detection limit

19 19 Waste self monitoring According to European Waste Catalogue MAIN Categories ( year 2004) Wall and floor tiles scraps ~ 4000 tones Sludge: ~2200 tones Packaging waste (plastic, cardboard, wood 240 tones- ~ 95% collected and sold to specialized companies

20 20 Re-use of process waste water BAT – minimum 50% SANEX 2004 - 7.5 % 2005 – 20.5 %

21 21 Thank you for your attention


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