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Malte HildebrandtMEG Review Meeting, 18.02.2009 Malte Hildebrandt MEG Review Meeting Feb 2009 Drift Chamber System hardware status Run 2008 shutdown activities 2009
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Outline installation 2008 MEG Run 2008:characteristics of HV instabilities tests with dc system in MEG tests in laboratory Shutdownpreparations, tests first test results Summary / Outlook
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Installation 2008 main changes / improvements in 2008 compared to installation in 2007: → topics were already noted in last years DC Status Talk at the Review Meeting as „needs to be done“ / „ will be improved“) improved strain-relief of LV and signal cables at inside patch panel →no disconnected LV cable 2007: LV dc6u disconnected →13 missing signal channels 2007: 42 missing connections ↔crucial step during installation: closing end-cap more detailed analysis of optical survey of dc system → geometrical alignment includes slope of wires along z-axis 2007: wire at constant x and y, parallel to z-axis (UCI group startet to implement slope)
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Installation 2008 main changes / improvements in 2008 compared to installation in 2007: → topics were already noted in last years DC Status Talk at the Review Meeting as „needs to be done“ / „ will be improved“) optimised target →new support spacers and 2007: target slightly misaligned new attachment screw-plate to correct position in space →slant angle adjusted to (20.5 ± 0.3)° 2007: (12.8 ± 0.5)°
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Target 2007 2008
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Installation 2008 main changes / improvements in 2008 compared to installation in 2007: → topics were already noted in last years DC Status Talk at the Review Meeting as „needs to be done“ / „ will be improved“) optimised target →new support spacers and 2007: target slightly misaligned new attachment screw-plate to correct position in space →slant angle adjusted to (20.5 ± 0.3)° 2007: (12.8 ± 0.5)° →identification marks on target
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Installation 2008 main changes / improvements in 2008 compared to installation in 2007: → topics were already noted in last years DC Status Talk at the Review Meeting as „needs to be done“ / „ will be improved“) optimised target →new support spacers and 2007: target slightly misaligned new attachment screw-plate to correct position in space →slant angle adjusted to (20.5 ± 0.3)° 2007: (12.8 ± 0.5)° →identification marks on target →measurements of inclination: conventional (sliding rule) 2007(2008): conventional photogrammetric 2007: photogrammetric optical survey
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Malte HildebrandtMEG Review Meeting, 18.02.2009 New DC HV Modules during Run 2008: modification of dc HV modules observation (in 2007, June - July 2008): several times “blocking” / “freezing” of complete communication: MSCB Submaster, HV nodes, LabView in combination with HV trips of several HV modules but: cause and effect not clear… → new HV modules: watchdog: reboot of Controller in case of missing toggle signal from Controller (→ HV off) new bus driver: „state machine“ decouples from the bus when not transmitting data → no blocking of bus line with „active high signal“ in case Controller stucks smaller capacitance at HV_output reduces trip propagation within HV module geographical addressing of nodes within crates ↔ S.Ritt ↔ R.Schmidt
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Malte HildebrandtMEG Review Meeting, 18.02.2009 HV Performance summary:many dc planes / modules suffered from frequent HV trips consequently theses planes / modules could only be operated with reduced HV settings →huge impact on overall performance of dc system (→talk by B.Molzon)
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Malte HildebrandtMEG Review Meeting, 18.02.2009 HV Performance summary:many dc planes / modules suffered from frequent HV trips consequently theses planes / modules could only be operated with reduced HV settings →huge impact on overall performance of dc system (→talk by B.Molzon) phase 1:June – July 30 / 32 planes >1800 V (remark: nominal 1850 V) beam 2 planes showed problems right from beginning phase 2:Augdc system most of the time off, short period on beam 19 / 32 planes >1800 V 6 / 32 planes 1700-1800 V phase 3: Sep – Decfurther deterioration of HV performance beam 11 / 32 planes>1800 V 7 / 32 planes 1700-1800 V
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Phase 1 phase 1: June – July beam, start-up phase, e.g. HV ramping 2 dc planes showed problems right from beginning dc10A:always <1300-1500 V dc03A:once 1850 V, then setback down to 1300 V, recovery within weeks up to 1700 V all other planes: air admixture to COBRA gas (outside module) necessary to achieve stable dc operation →c Helium ≈ 95-96 % (reading O 2 sensors) (instead of „pure“ helium level around 99.0-99.5 %)
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Air Admixture Tue, 01.07., 08:45 55ccm / 2000ccm (2.75 %) Sun, 06.07., 23:00 40ccm / 2000ccm (2.00 %) c Helium =95 % c Helium =99 % Sat, 12.07., 15:00 32ccm / 2000ccm (1.60 %) Mon, 30.06., 08:15 30ccm / 2000ccm (1.5 %) Mon, 30.06., 17:45 65ccm / 2000ccm (3.25 %) c He = ~93 % ~94-95 % ~95-96 % Sat, 19.07., 02:00 32ccm / 2000ccm (1.60 %) Wed, 16.07., 12:40 24ccm / 2000ccm (1.20 %) ~96-97 % ~95-96 %
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Phase 1 phase 1: June – July beam, start-up phase, e.g. HV ramping 2 dc planes showed problems right from beginning dc10A:always <1300-1500 V dc03A:once 1850 V, then setback down to 1300 V, recovery within weeks up to 1700 V all other planes: air admixture to COBRA gas (outside module) necessary to achieve stable dc operation →c Helium ≈ 95-96 % (reading O 2 sensors) (instead of „pure“ helium level around 99.0-99.5 %) →end of July: 30 / 32 planes operational with >1800 V (remark: nominal 1850 V) occasional problems with communication of HV modules / MSCB / LabView →modify HV modules during XEC run
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Phase 2 phase 2: August beam, XEC run, Dalitz run XEC run: dc gas system running continuously dc HV system off for 2 ½ weeks (modifications of HV modules) 10 days dc HV at 800-1000 V Dalitz run (e + e - identification in Dalitz decay 0 → e + e - ) 5 days dc HV on nominal values →current load / plane:0.7-1.0 A (compared to 10-12 A with beam) but: many HV trips, number of „weak“ planes increased →beginning of September: 19 / 32 planes >1800 V 6 / 32 planes 1700-1800 V
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Phase 3 phase 3: September – December beam: MEG physics run several tests with running system: to understand reason of HV trips →see separate transparency to possibly stop or even recover deterioration but still: many HV trips, number of „weak“ planes increased further →end of December: 11 / 32 planes >1800 V 7 / 32 planes 1700-1800 V in parallel: new test setup in laboratory (HV pcb, potting of capacitors, HV) →see separate transparency
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Malte HildebrandtMEG Review Meeting, 18.02.2009 HV Trips characteristics of HV trips: individual „treshold effect“ for affected planes deterioration due to frequent trips (due to damage ?) no obvious correlation with beam off / on, magnetic field off / on or muon target / CW target tube ↔exception for 2-3 planes: beginning of run period: HV trip while beam blocker opened →improved during run time („training“ ?) during run period: HV trip 10-20 min after beam blocker closed
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Malte HildebrandtMEG Review Meeting, 18.02.2009 HV Trips characteristics of HV trips: beginning of run period: air admixture to COBRA gas necessary to achieve stable dc operation →c Helium ≈ 95-96 % significant deterioration started after: beam time (XEC, Dalitz) 2-3 months with dc + COBRA gas and HV →at beginning: same planes affected as in 2007 further deterioration due to frequent HV trips during remaining run time(2008: May – Dec) even without any further beam time stable operation (with reduced HV settings) during second beam time (5 days) 2007:c Helium ≈ 96 % 2007: at end of run 2007: after 2-3 months with gas and HV 2007: similar, but: shorter run time (Sep – Dec) 2007: dc system off during beam time
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Malte HildebrandtMEG Review Meeting, 18.02.2009 HV Trips characteristics of HV trips: beginning of run period: air admixture to COBRA gas necessary to achieve stable dc operation →c Helium ≈ 95-96 % significant deterioration started after: beam time (XEC, Dalitz) 2-3 months with dc + COBRA gas and HV →at beginning: same planes affected as in 2007 further deterioration due to frequent HV trips during remaining run time(2008: May – Dec) even without any further beam time stable operation (with reduced HV settings) during second beam time (5 days) 2007:c Helium ≈ 96 % 2007: at end of run 2007: after 2-3 months with gas and HV 2007: similar, but: shorter run time (Sep – Dec) 2007: dc system off during beam time →deterioration due to beam time ?
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Malte HildebrandtMEG Review Meeting, 18.02.2009 HV Trips characteristics of HV trips: beginning of run period: air admixture to COBRA gas necessary to achieve stable dc operation →c Helium ≈ 95-96 % significant deterioration started after: beam time (XEC, Dalitz) 2-3 months with dc + COBRA gas and HV →at beginning: same planes affected as in 2007 further deterioration due to frequent HV trips during remaining run time(2008: May – Dec) even without any further beam time stable operation (with reduced HV settings) during second beam time (5 days) 2007:c Helium ≈ 96 % 2007: at end of run 2007: after 2-3 months with gas and HV 2007: similar, but: shorter run time (Sep – Dec) 2007: dc system off during beam time →deterioration due to beam time ? →deterioration due to helium environment ?
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Tests during MEG Run infrastructure / hardware:independent Bertan HV power supplies HV cables trip test with oscilloscope (MEG and lab) → no improvement variation of dp_dc regulation value (p dc -p COBRA ): ↔ small leaks ?
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Location of HV Problems HV problems at top of U-branches: systematics or just by chance ? level of dp_dc measurement dc operation at slightly lower dp_dc dc operation at slightly higher dp_dc dp → due to difference in ρ of He and He/C 2 H 6 : 15th Oct 2008
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Location of HV Problems HV problems at top of U-branches: systematics or just by chance ? level of dp_dc measurement dc operation at slightly lower dp_dc dc operation at slightly higher dp_dc → due to difference in ρ of He and He/C 2 H 6 : 15th Oct 2008 dp
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Tests during MEG Run infrastructure / hardware:independent Bertan HV power supplies HV cables trip test with oscilloscope (MEG and lab) → no improvement variation of dp_dc regulation value (p dc -p COBRA ): ↔ small leaks ? 0.2 Pa →2.0 Pa → -10% current / plane due to breathing of dc modules → no improvement increase ethane fraction in dc counting gas: ↔ inside sensitive volume ? He / C 2 H 6 : 50 / 50 →45 / 55 → reduction of gas gain by nearly factor 2 → no improvement
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Tests during MEG Run increase air admixture to COBRA:↔ outside dc module phase 1: c Helium ≈ 95-96 % c Helium ≈ 95-96 % → ~40 % → 0 % → only test that showed effect → but not that clear result as expected for obvious problem „outside of dc module“ → summary of tests with dc system during MEG run period: no clear cause and effect but: hint, that problem is connected to longterm exposure to helium (inside and / or outside of dc module) and - at least in some cases - is located outside of dc module ! →ensure helium atmosphere during christmas holidays and shutdown →see separate transparency
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Tests in Laboratory check of common aspects of construction / assemby sequence of production and assemby→no hint from logbook wire tension→no hint from logbook HV pcb sealing / potting of capacitors sealing / potting of HV soldering spot 2007: several times weak point → new test setup: HV test setup pcb, potting material helium environment T ≈40-45° C longterm test (>3 months)
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Malte HildebrandtMEG Review Meeting, 18.02.2009 HV Test Setup in Lab → new test setup: HV test setup pcb, potting material helium environment T ≈40-45° C longterm test (>3 months)
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Malte HildebrandtMEG Review Meeting, 18.02.2009 HV Test Setup in Lab 6 test samples: 2 samples concentrating on sealing of HV cable, no resistors, no capacitors (Fri, Nov 7th) 2 samples with HV cable, resistors, capacitors (Fri, Nov 7th, Thu, Nov 13th) 1 sample with pcb_left and pcb_right (Thu, Nov 13th) 1 sample: pcb glued on Cu-plate (Thu, Nov 20th) all tested in air at 2kV status test:c Helium > 99% (reading of three O 2 sensors) all HVs at 1990V T = 40-45° C (since Mon, Nov 24th) →update 17.02.2009: no significant deterioration (still 2kV)→ no conclusion for “aquarium” test (“aquarium” = dc test setup in laboratory during shutdown)
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Malte HildebrandtMEG Review Meeting, 18.02.2009 2 nd Pressure Control System construction of 2 nd pressure control system for laboratory →operate „aquarium“ independently from MEG pressure control system reminder: „aquarium“:setup to operate two dc modules with He / C 2 H 6 as counting gas within helium atmosphere
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Helium Cabin closed volume (V = 5.7 m 3 ) windows / frames removable → access to dc modules operated with the MEG pcs helium sensor in exhaust line of helium cabin (instead of dc exhaust line) patch panel is interface / accessible →dc system can be operated like in COBRA →ensures helium environment for dc system during „waiting time“ in lab →c Helium ≈ 95 % (conditions like in COBRA)
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Test Tesults →first results from dc module tests in laboratory weak point: potting of HV soldering spot on pcb
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Malte HildebrandtMEG Review Meeting, 18.02.2009 HV Connection anode decoupling capacitors hood readout hood Vernier pattern pre-amplifier cards HV connection to pcb + sealing → weak point: potting of HV soldering spot on pcb
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Malte HildebrandtMEG Review Meeting, 18.02.2009 HV Sealing cable isolation HV line dielectricum potting braided shield pcb → nominal condition →observation after run period several pottings show: change of shape („flowed away“) change of color (white → brown) same observation in 2007/8 (badly applied? no!)
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Malte HildebrandtMEG Review Meeting, 18.02.2009 HV Soldering Spot
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Test Tesults →first results from dc module tests in laboratory weak point: potting of HV soldering spot on pcb → replace ThreeBond 1530 with epoxy EPO-TEK 302-3M
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Test Tesults →first results from dc module tests in laboratory weak point: potting of HV soldering spot on pcb → replace ThreeBond 1530 with epoxy EPO-TEK 302-3M „circumstantial evidence lawsuit“ (no glow by eye, IR camera,...) : signals on oscilloscope: positive anode signals negative cathode signals change of gas mixture:no effect (or long delay) → discharge between anode channel and GND but: not towards cathode strip and not in sensitive volume maybe towards frame at the edge or on pcb itself →open dc module to verify or falsify:wires and cathode foil fine edges of isolatorsfine →closer look at vias on pcb
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Malte HildebrandtMEG Review Meeting, 18.02.2009 HV Via top layer bottom layer +HV GND 7 mm
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Malte HildebrandtMEG Review Meeting, 18.02.2009 dc01A no glue glue no glue
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Malte HildebrandtMEG Review Meeting, 18.02.2009 PCB Cross Section GND +HV pcb +HV G10 isolator glue G10 isolator glue carbon frame air He / C 2 H 6 He pcb bottom layer top layer bottom layer
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Malte HildebrandtMEG Review Meeting, 18.02.2009 PCB Cross Section GND +HV pcb G10 isolator glue +HV glue G10 isolator glue carbon frame d pcb
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Malte HildebrandtMEG Review Meeting, 18.02.2009 PCB Cross Section GND +HV pcb G10 isolator glue +HV glue G10 isolator glue carbon frame d pcb
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Malte HildebrandtMEG Review Meeting, 18.02.2009 PCB Cross Section GND +HV pcb G10 isolator glue +HV glue G10 isolator glue carbon frame d pcb
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Malte HildebrandtMEG Review Meeting, 18.02.2009 PCB Cross Section GND +HV pcb G10 isolator glue +HV glue G10 isolator glue carbon frame pcb
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Depth of HV Vias dc01A →example: depth of HV via on dc01A upstreamdownstream a00.73 ± 0.030.76 a10.470.80 a20.390.66 a30.140.83 a40.650.67 a50.570.46 a60.640.61 a70.000.47 a80.570.57 location of discharge (identified by signals) remark: all numbers in mm d design = 0.80 ± 0.02
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Malte HildebrandtMEG Review Meeting, 18.02.2009 PCB Cross Section GND +HV pcb G10 isolator glue +HV glue G10 isolator glue carbon frame He / C 2 H 6 pcb
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Next Steps →following activities will start immediately and run in parallel: motto: confirm „via hypothesis“, start new construction / repair work to proof solution operate „dc skeleton“ (2 anodes + middle cathode) in „aquarium“ →no hood cathode: observe discharge ? prepare new sample for HV test box:no glue on ring of via glue only on ring of via fill via completely with glue →confirm effect of different „via / glue conditions“ start construction of anode frames with new pcb design
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Malte HildebrandtMEG Review Meeting, 18.02.2009 HV Print 2009 HV print 2009 traces for HV on middle layer → no HV traces on bottom layer → individual layers with „only HV“ or „only GND“ (3-layer →4-layer pcb) „blind vias“ → vias have only necessary depth to connect appropiate layers (like „blind hole“) vias for +HV pads for resistors +HV traces outer edge print 2007 print 2009 inner edge GND
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Next Steps →following activities will start immediately and run in parallel: motto: confirm „via hypothesis“, start new construction / repair work to proof solution operate „dc skeleton“ (2 anodes + middle cathode) in „aquarium“ →no hood cathode: observe discharge ? prepare new sample for HV test box:no glue on ring of via glue only on ring of via fill via completely with glue →confirm effect of different „via / glue conditions“ start construction of anode frames with new pcb design →operate 1 st and 2 nd dc in „aquarium“ to confirm long term behaviour →chance to check for additional „hidden“ weak point (masked by „via problem“)
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Time Schedule →following activities will start immediately and run in parallel: motto: confirm „via hypothesis“, start new construction / repair work to proof solution detector laboratory February – March „dc skeleton“ in aquarium „via test“ with pcb test new dc‘s in aquarium April – Julyongoing test in aquarium July – August test of dc system in support structur in laboratory beginning of September → dc system ready for installation in MEG experiment detector workshop construction of new dc‘s: anodes with new pcb recycled cathode + hood ongoing construction
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Malte HildebrandtMEG Review Meeting, 18.02.2009 New DC Preamplifier goal:improve signal / noise ratio →improve R- and z-resolution for small signals →improve efficiency argument: analysis of experimental data 2007 using low-pass digital filter: →improvement in z-resolution and 10% higher efficiency solution: select low-noise operational amplifier adapt schematics →bandwidth reduced from 140 MHz to 80 MHz status:few prototypes produced and tested →signal / noise ration improved by factor 1.5 to do: direct comparison of old and new preamplifier with real signals →dc in „aquarium“ with cosmics and 90 Sr
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Malte HildebrandtMEG Review Meeting, 18.02.2009 Summary / Outlook many dc planes / modules suffered from frequent HV trips consequently theses planes / modules could only be operated with reduced HV settings →huge impact on overall performance of dc system and MEG experiment many tests were performed in MEG experiment and in laboratory in order to understand this problem including: upgrade and construction of new laboratory infrastructure following weak points were identified so far: potting of HV soldering spot on pcb→seal with epoxy HV via on pcb→anode frames with new pcb design ongoing activities: confirm via hypothesis start construction / repair work to proof solution →dc system ready for installation at beginning of September
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