2. UNIT PROJECT #3 INTRODUCTION Day 2 Day 3 Day 4 Day 5 Day 6 Day 7 Day 8

3. OBJECTIVE THE STUDENT WILL BE ABLE TO SAFELY USE THE CORRECT TOOLS AND COMPLETE THE PROJECT PER THE GIVEN SHOP DRAWINGS

4. FOOT STOOL

5. SKILLS NEEDED MEASURING AND PLANNING STOCK SELECTION JOINTING AND PLANING ROUGH LUMBER CUTTING AND RIPPING SANDING GLUING UP ASSEMBLY FINISHING

6. TOOLS NEEDED JOINTER SURFACE PLANER MITER BOX TABLESAW BANDSAW SCROLL SAW RANDOM ORBIT SANDER DUAL ACTION SANDER BELT SANDER HAMMER NAIL SET

7. SHOP DRAWINGS PICK UP THE SHOP DRAWINGS AND ALL PROJECT PAPERWORK REVIEW SHOP DRAWINGS

8. GRADING SHEET & TIMESHEET WRITE YOUR NAME COMPLETION DATE: 10/31 WRITE: UNIT #3 – FOOT STOOL

9. BILL OF MATERIALS USE THE SHOP DRAWINGS TO COMPLETE THE BILL OF MATERIALS BOARD FOOT PRICES ARE POSTED W x L x T / 144 YOU HAVE 15 MINUTES

10. 15 MINUTE TIMER 15 MINUTES LEFT14 MINUTES LEFT13 MINUTES LEFT12 MINUTES LEFT11 MINUTES LEFT10 MINUTES LEFT 9 MINUTES LEFT 8 MINUTES LEFT 7 MINUTES LEFT 6 MINUTES LEFT 5 MINUTES LEFT 4 MINUTES LEFT 3 MINUTES LEFT 2 MINUTES LEFT 1 MINUTES LEFT TIME IS UP!!!!

11. PROCEDURE SHEET MUST BE COMPLETED!!!! EACH STEP MUST BE INITIALED BY ME BEFORE YOU PROCEDE TO THE NEXT STEP

12. SIDE TOP 6” x 12” 5” X 10” JTT

13. STOCK SELECTION 1. ORIENT ALL THE PARTS IN THE SAME DIRECTION

14. STOCK SELECTION 1. ORIENT ALL THE PARTS IN THE SAME DIRECTION 2. ALIGN ONE EDGE OF ALL THE PARTS

15. STOCK SELECTION 1. ORIENT ALL THE PARTS IN THE SAME DIRECTION 2. ALIGN ONE EDGE OF ALL THE PARTS 3. LEAVE SPACE FOR BLADE KERFS

16. STOCK SELECTION 1. ORIENT ALL THE PARTS IN THE SAME DIRECTION 2. ALIGN ONE EDGE OF ALL THE PARTS 3. LEAVE SPACE FOR BLADE KERFS 4. FIGURE OUT LARGEST PIECE OF ROUGH LUMBER NEEDED 5. LEAVE EXTRA FOR JOINTING, PLANING, AND RIPPING WIDTH LENGTH

17. STOCK SELECTION 1. ORIENT ALL THE PARTS IN THE SAME DIRECTION 2. ALIGN ONE EDGE OF ALL THE PARTS 3. LEAVE SPACE FOR BLADE KERFS 4. FIGURE OUT LARGEST PIECE OF ROUGH LUMBER NEEDED 5. LEAVE EXTRA FOR JOINTING, PLANING, AND RIPPING WIDTH LENGTH YOU WILL HAVE FIFTEEN MINUTES TO… SELECT YOUR STOCK CUT IT TO ROUGH LENGTH COMPLETE PROCEDURE SHEET AND HAVE IT INITIALED BY ME

18. 15 MINUTE TIMER 15 MINUTES LEFT14 MINUTES LEFT13 MINUTES LEFT12 MINUTES LEFT11 MINUTES LEFT10 MINUTES LEFT 9 MINUTES LEFT 8 MINUTES LEFT 7 MINUTES LEFT 6 MINUTES LEFT 5 MINUTES LEFT 4 MINUTES LEFT 3 MINUTES LEFT 2 MINUTES LEFT 1 MINUTES LEFT TIME IS UP!!!! YOU WILL HAVE FIFTEEN MINUTES TO… SELECT YOUR STOCK CUT IT TO ROUGH LENGTH COMPLETE PROCEDURE SHEET AND HAVE IT INITIALED BY ME

19. PROCEDURE SHEET CONTINUE WORKING ON PROJECT USING EACH STEP ON THE PROCEDURE SHEET: –EACH STEP MUST BE INITIALED BY ME BEFORE CONTINUING TO THE NEXT STEP

20. Day Two Planing and Gluing

21. Yesterday Selected Stock Jointed one face and one adjacent edge Began Planing to rough thickness

22. Today Finish Planing to Rough Thickness – 7/8” Glue up both boards to create one board that is wider than 10” –Glue –Water Bucket and Rag –2 or 3 pipe or bar clamps

23. SIDES XS 2STEPRAILS X 2 JTT 7/8”

24. Day Three Planing and Cutting to Finished Dimensions

25. Yesterday Selected Stock Jointed one face and one adjacent edge Finished planing to ROUGH THICKNESS Glued up BOTH pieces

26. Today Finish Gluing up both boards to create one board that is 11” to 16” or so wide –Glue –Water Bucket and Rag –2 or 3 pipe or bar clamps Unclamp and Plane boards to final thickness – ¾” Cut to Final Dimensions –Square up one end BEFORE you do ANY measuring

27. SIDES XS 2STEPRAILS X 2 JTT

28. Day Four Cutting to Finished Dimensions Joint Layout

29. Yesterday Finished planing to ROUGH THICKNESS Glued up BOTH pieces Planed to Final Thickness – ¾” Began cutting to FINAL Dimensios

30. Today Unclamp and Plane boards to final thickness – ¾” Joint 1 edge square, straight and true Cut to Final Dimensions –Square up one end BEFORE you do ANY measuring Begin Joint layout Start Cutting joints

31. SIDES XS 2STEPRAILS X 2 JTT

32. Day Five Cutting Joints and Irregular shapes

33. Yesterday Finished planing to ROUGH THICKNESS Glued up BOTH pieces Planed to Final Thickness – ¾” Cut to Final Dimensions –Square up one end BEFORE you do ANY measuring Begin Joint layout Start Cutting joints

34. Today Finish laying out Joints Finish laying out Irregular Shapes Cut Dado on Tablesaw Chisel Mortise for Rails Cut Irregular Shapes LAST –Drill holes for handle Connect the holes to create handle Use Belt/Disc and OSS to sand shapes

35. MAKE SURE YOU READ THE PLANS FIRST BEFORE ASKING FOR HELP!!!

36. SIDES XS 2STEPRAILS X 2 JTT

37. Day Six Cutting Handle and Sanding

38. Yesterday Cut to Final Dimensions –Square up one end BEFORE you do ANY measuring Began Joint layout Started Cutting joints

39. Today Finish laying out Joints Finish laying out Irregular Shapes Cut Dado on Tablesaw Cut Irregular Shapes –Drill holes for handle Connect the holes to create handle with JIGSAW Chisel Mortise for Rails Use Belt/Disc and OSS to sand shapes

40. MAKE SURE YOU READ THE PLANS FIRST BEFORE ASKING FOR HELP!!!

41. SIDES XS 2STEPRAILS X 2 JTT

42. Day Seven Sanding and Routing

43. Yesterday Began Joint layout Started Cutting joints Began cutting mortises with chisels Started Sanding curved pieces Started sanding project at 80 grit

44. Today Cut Dado on Tablesaw Chisel Mortise for Rails Cut Irregular Shapes LAST –Drill holes for handle Connect the holes to create handle with JIGSAW Use Belt/Disc and OSS to sand shapes Sand all pieces with 80grit –DO NOT SAND ANY EDGE THAT WILL CONNECT TO ANOTHER PIECE OF WOOD Use ROUTER to create a round-over on edges

45. MAKE SURE YOU READ THE PLANS FIRST BEFORE ASKING FOR HELP!!!

46. SIDES XS 2STEPRAILS X 2 JTT

47. Day Eight Sanding and Routing

48. Completed Finished Joint layout Finished Cutting joints Cut out Handles Sanded curved pieces Started sanding project at 80 grit Began Routing Sides and Step

49. Today Finish Using Belt/Disc and OSS to sand shapes Sand all pieces STARTINNG WITH 80GRIT UP AND THEN UP TO 120GRIT –DO NOT SAND ANY EDGE THAT WILL CONNECT TO ANOTHER PIECE OF WOOD Use ROUTER to create a round-over on edges Dry Assemble and ADJUST measurements DO NOT TOUCH ANY GLUE UNTIL YOU HAVE MY PERMISSION

50. MAKE SURE YOU READ THE PLANS FIRST BEFORE ASKING FOR HELP!!!

51. SIDES XS 2STEPRAILS X 2 JTT

52. Day Ten ish Dry Assembly & Assembly

53. Completed Finished Joint layout Finished Cutting joints Cut out Handles Sanded curved pieces Finished sanding project to 150 grit –No Pencil Marks –No Millmarks Finished Routing ALL edges

54. Today Dry Assemble and ADJUST measurements –Sides Parallel and Square Need to Measure –All Joints are TIGHT No GAPS DO NOT TOUCH ANY GLUE UNTIL YOU HAVE MY PERMISSION

55. MAKE SURE YOU READ THE PLANS FIRST BEFORE ASKING FOR HELP!!!

56. SIDES XS 2STEPRAILS X 2 JTT