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Plasma Product Line
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Plasma Spray Systems Conventional Plasma Equipment: Low end manual
3710 Conventional Plasma Equipment: Low end manual Model 3710 Controller with SG-100 Semi-automatic Model 3620 Controller with SG-100 SG-100 3620
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Global Tasking System (GTS)
Plasma Spray Systems New & Unique Technology: Model 7700 Universal Plasma Closed loop - Net Energy Controlled plasma spray system Global Tasking System (GTS) Universal thermal spray controller PlazJet high energy plasma Unique technology for rapid production of high density coatings PlazJet
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Plasma Spray Systems Model 3710 Plasma Control Console:
Most economically priced Outstanding value ‘Jewel’ critical orifice gas flow control Highly accurate and repeatable gas flow control = consistency No need for routine calibration
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Plasma Spray Systems Model 3710 Plasma Control Console:
Built-in PC-100 power supply controller with digital displays Easy to set and operate Two powder feeder control (either / or) Bond coat -- top coat changeover made easy Time consuming feeder clean-outs can be eliminated
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Plasma Spray Systems Model 3620 Plasma Control Console:
Built-in PC-100 power supply controller with digital displays Easy to set and manipulate Two powder feeder control (either / or / both at the same time) Bond coat -- top coat application Graded coating application
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Plasma Spray Systems Model 3620 Plasma Control Console:
Microprocessor based semi-automatic control ‘Jewel’ critical orifice gas flow control Highly accurate - repeatable gas flow control Relatively insensitive to back pressures like other gas flow control devices
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Plasma Spray Systems Model 3710 and 3620 Plasma Control Consoles:
Safety interlocks Prevent gun operation in case of other equipment failure NFPA type “Z” purging with alarm in case of failure Safe design 24 VDC purge circuit Remote E-stop box Stainless steel plumbing for flammable gas
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Model 7700 -Net Energy™ Closed loop control of process and coating
Net Energy™ provides complete control over system parameters based on input recipes and control limits. PLC utilizes a sophisticated algorithm that captures process variables in ‘real time’ and adjusts as necessary to produce desired results.
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Model 7700 -Net Energy™ Real time control of coating structure
Net Energy™ algorithm compensates for process variables like part wear and cable life by real time process control of plasma energy levels
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Net Energy™ Coatings Ni-5Al WC-12Co Cr3C2-NiCr T-800
Consistent and repeatable Aircraft proven High DEs High density Uniform structure Cleaner coatings High bond strengths Less oxides High hardness Ni-5Al WC-12Co Cr3C2-NiCr T-800
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Model 7700 Universal Plasma Controller
Water Module/ Heat Exchanger Power Supply High Frequency Unit Secondary Gas Module Primary Gas Module Carrier Gas Module Touch-screen PC
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Features & Benefits PLC based process control
Minimal operator involvement Expandable via Devicenet® Real time process control Consistent, reproducible coatings Cool for troubleshooting Coating device flexibility Multiple gun configurations for application-specific coatings
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Features & Benefits Ergonomic design Safe design Data acquisition
Minimum floor space required Module placement flexibility Safe design Minimizing process hazards Data acquisition Records storage Process monitoring Quality control
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Features & Benefits Intuitive controls
Graphic user interface (GUI) gives on-screen display of important process variables Constant process monitoring Navigational ease Intuitive operation and training
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Net Energy™ Performance
Less downtime Completely automated Recipe storage Real time monitoring helps schedule maintenance Multiple powder feeding options Longer production runs Longer hardware life Multiple feeding options Quick changeovers Multiple coating sequences Preheat, bond coat, top coat, graded coatings
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Global Tasking System (GTS)
Advanced multi-process control technology Allows multiple thermal spray processes to be operated from a single work station cell. Utilizes PLC control, point-and-click or touch screen operation, and intuitive screens for simple operation of sophisticated tasks. Electrical Cabinet GTS Screen
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GTS Capabilities One system runs:
PlazJet Net Energy JP-8000 HVOF 9000 Arc Spray Combustion Spray guns Automation And any other thermal spray process you need or want GTS with JP-5000, 2700 I.D. gun and 9000
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GTS Features & Benefits
One work station for multiple spray systems One spray cell for any number of processes Efficient space utilization Control options: closed loop to semi-automatic Pre-programmed recipes The ultimate in efficiency, control and total capability GTS for plasma, HVOF, arc and flame spray
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PlazJet -- Unique Technology
High Energy Plasma PlazJet is a new plasma technology utilizing very high energy (kW) levels to generate extremely high plume temperatures and velocities. The result is the unique ability to produce very dense coatings very quickly, regardless of whether you spray Chrome Oxide, Yttria-stabilized Zirconia or any other plasma powder. PlazJet Gun
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PlazJet Coatings High density High DEs Uniform structure High hardness Clean coatings High bond strengths Low oxides Produced rapidly Porous YSZ Chrome oxide Dense YSZ Several items are optionally available to provide additional capabilities for the Model 7170 Control: An operator pendant with a 20 ft. (6.1 m) cable Computer interface Data logging Additional control functions for peripheral devices Communication links to cell controller or other equipment Dimensions: 44” x 20” x 27" high Weight: 250 lb (112.5 kg) Electrical: 208/220/240 VAC, Single Phase, 50/60 Hz, 15 Amp
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PlazJet Key Components
PlazJet Console PLC - Mass flow control Data acquisition PlazJet Gun Self-aligning components Powder injection flexibility Power Supply Constant current (± 2%) Stable, low ripple plasma High voltage / low amps Up to 270 kW power level PlazJet
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PlazJet Features & Benefits
High spray rates = high productivity High gas velocities = denser coatings High coating reproducibility Closed-looped control Long life gun components Flexible gun configurations Designed for automation integration Yttria stabilized Zirconia Alumina Chromium Oxide
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Plasma Spray Guns SG-100 Power: 80 kW PlazJet SG-200 Power: 40 kW
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Plasma Spray Systems SG-100 Gun -- the key component Up to 80 kW
Maximum flexibility for melting and range of coating structures 3 Modes of Operation (Subsonic, MACH I and MACH II) Able to apply coatings with wide range of materials and sizes with one set-up
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Plasma Equipment Thermal source Plasma arc
Key elements Anode, cathode, gas injector D.C. rectifiers, water cooling, gas supply, material feed, Material delivery powder feeder, carrier gas Controls net energy, DC current, water cooling, arc gas flows, powder feed rate, manipulation
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Plasma Spray Powder gas & powder in Spray stream Anode Cathode
Cooling water & DC power - Arc gas in Plasma arc Cooling water & DC power + Gas injector
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SG-100 -- the key component
Features and benefits Powder injection flexibility Internal and/or external -- flexibility for optimized coating structure Forward, 90º, backward -- flexibility for optimized coating structure Air jet assembly No coating contamination from over spray Self-aligning components Easy and quick hardware changes Proper geometric spacing for assured gun performance
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SG-100 -- the key component
Long hardware life (up to 500 hrs) Coating consistency Low downtime Faster turn-around of jobs High productivity Internal injection Deposit efficiencies in excess of 60% Engineered dwell time Optimum energy transfer Denser coatings
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SG-100 Plasma Spray Gun Unsurpassed coating quality
Regardless of system controller 3 Operation modes to 80 kW (Subsonic, Mach I and Mach II) Refined coatings solutions DEs in excess of 60% Designed for flexibility Internal +/or external injection Quick hardware changeovers Self-aligning components Long hardware life (to 500 hrs) Unique ID extension capability Easy conversion to 2700 / 2086A
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SG-100 SG-100 Hardware Options Mach I Sub Sonic Mach II -145 -175 -165
-129 -113 Sub Sonic -358 -155 -355 -112 -113 SG-100 Hardware Options Mach II -110 -104 -100
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SG-100 -- a versatile tool Accessories ID Extensions
Model 2086-A ID size > 2.5” (62.5 mm) External Feed Plate Air-Jet Assembly Model 2700 ID size > 1.5” (37.5 mm)
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ID Extension Guns ID Extensions Easy adaptability with the SG-100 Gun
Robust designs Self-aligning components 45º, 60º, Straight-ahead spraying Model 2086-A ID size > 3” (75 mm) Model 2700 ID size > 1.5” (37.5 mm)
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ID Extension Guns Model 2086A Model 2700
ID Coatings- diameters 3” (75 mm) and up Up to 40 kW power level Model 2700 ID Coatings- diameters 1.5” (37.5 mm) and up Up to 30 kW power level
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SG-200 SG-200 40 kW Machine mount applications
True 90 degree ID coatings
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SG-100 Features & Benefits
Outstanding coatings Optimum energy transfer Engineered dwell time Metals, oxides or carbides High productivity High deposit efficiencies Minimal downtime Faster turn-around of jobs Multiple gun capabilities Powder injection options Hardware options ID capability SG-100 on Net Energy System
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Plasma System Performance
Our complete family of systems provides a number of advantages: Unsurpassed coating quality Tailored to the application Increased throughput High spray rates Reliable equipment / less downtime Higher efficiencies Versatile gun configurations Internal powder feed option Less powder required per job IGT blade PlazJet-coated with ZrO2
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Plasma System Performance
Advanced system controls Mass flow gas controls Closed loop feedback control - Net Energy™ Critical orifice options Engineered for consistency Automation compatibility Recipe storage Real time monitoring Diagnostic capabilities Longer production runs Longer hardware life Multiple feeding options 2086A I.D. gun spraying liner
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