1. Plasma Product Line

2. Plasma Spray Systems Conventional Plasma Equipment: Low end manual
3710
Conventional Plasma
Equipment:
Low end manual
Model 3710 Controller with SG-100
Semi-automatic
Model 3620 Controller with SG-100
SG-100
3620

3. Global Tasking System (GTS)
Plasma Spray Systems
New & Unique Technology:
Model 7700 Universal Plasma
Closed loop - Net Energy Controlled plasma spray system
Global Tasking System (GTS)
Universal thermal spray controller
PlazJet high energy plasma
Unique technology for rapid production of high density coatings
PlazJet

4. Plasma Spray Systems Model 3710 Plasma Control Console:
Most economically priced
Outstanding value
‘Jewel’ critical orifice gas flow control
Highly accurate and repeatable gas flow control = consistency
No need for routine calibration

5. Plasma Spray Systems Model 3710 Plasma Control Console:
Built-in PC-100 power supply controller with digital displays
Easy to set and operate
Two powder feeder control (either / or)
Bond coat -- top coat changeover made easy
Time consuming feeder clean-outs can be eliminated

6. Plasma Spray Systems Model 3620 Plasma Control Console:
Built-in PC-100 power supply controller with digital displays
Easy to set and manipulate
Two powder feeder control (either / or / both at the same time)
Bond coat -- top coat application
Graded coating application

7. Plasma Spray Systems Model 3620 Plasma Control Console:
Microprocessor based semi-automatic control
‘Jewel’ critical orifice gas flow control
Highly accurate - repeatable gas flow control
Relatively insensitive to back pressures like other gas flow control devices

8. Plasma Spray Systems Model 3710 and 3620 Plasma Control Consoles:
Safety interlocks
Prevent gun operation in case of other equipment failure
NFPA type “Z” purging with alarm in case of failure
Safe design
24 VDC purge circuit
Remote E-stop box
Stainless steel plumbing for flammable gas

9. Model 7700 -Net Energy™ Closed loop control of process and coating
Net Energy™ provides complete control over system parameters based on input recipes and control limits. PLC utilizes a sophisticated algorithm that captures process variables in ‘real time’ and adjusts as necessary to produce desired results.

10. Model 7700 -Net Energy™ Real time control of coating structure
Net Energy™ algorithm compensates for process variables like part wear and cable life by real time process control of plasma energy levels

11. Net Energy™ Coatings Ni-5Al WC-12Co Cr3C2-NiCr T-800
Consistent and repeatable
Aircraft proven
High DEs
High density
Uniform structure
Cleaner coatings
High bond strengths
Less oxides
High hardness
Ni-5Al
WC-12Co
Cr3C2-NiCr
T-800

12. Model 7700 Universal Plasma Controller
Water Module/ Heat Exchanger
Power Supply
High Frequency Unit
Secondary Gas Module
Primary Gas Module
Carrier Gas Module
Touch-screen PC

13. Features & Benefits PLC based process control
Minimal operator involvement
Expandable via Devicenet®
Real time process control
Consistent, reproducible coatings
Cool for troubleshooting
Coating device flexibility
Multiple gun configurations for application-specific coatings

14. Features & Benefits Ergonomic design Safe design Data acquisition
Minimum floor space required
Module placement flexibility
Safe design
Minimizing process hazards
Data acquisition
Records storage
Process monitoring
Quality control

15. Features & Benefits Intuitive controls
Graphic user interface (GUI) gives on-screen display of important process variables
Constant process monitoring
Navigational ease
Intuitive operation and training

16. Net Energy™ Performance
Less downtime
Completely automated
Recipe storage
Real time monitoring helps schedule maintenance
Multiple powder feeding options
Longer production runs
Longer hardware life
Multiple feeding options
Quick changeovers
Multiple coating sequences
Preheat, bond coat, top coat, graded coatings

17. Global Tasking System (GTS)
Advanced multi-process control technology
Allows multiple thermal spray processes to be operated from a single work station cell. Utilizes PLC control, point-and-click or touch screen operation, and intuitive screens for simple operation of sophisticated tasks.
Electrical Cabinet
GTS Screen

18. GTS Capabilities One system runs:
PlazJet
Net Energy
JP-8000 HVOF
9000 Arc Spray
Combustion Spray guns
Automation
And any other thermal spray process you need or want
GTS with JP-5000, 2700 I.D. gun and 9000

19. GTS Features & Benefits
One work station for multiple spray systems
One spray cell for any number of processes
Efficient space utilization
Control options: closed loop to semi-automatic
Pre-programmed recipes
The ultimate in efficiency, control and total capability
GTS for plasma, HVOF, arc and flame spray

20. PlazJet -- Unique Technology
High Energy Plasma
PlazJet is a new plasma technology utilizing very high energy (kW) levels to generate extremely high plume temperatures and velocities. The result is the unique ability to produce very dense coatings very quickly, regardless of whether you spray Chrome Oxide, Yttria-stabilized Zirconia or any other plasma powder.
PlazJet Gun

21. PlazJet Coatings
High density
High DEs
Uniform structure
High hardness
Clean coatings
High bond strengths
Low oxides
Produced rapidly
Porous YSZ
Chrome oxide
Dense YSZ
Several items are optionally available to provide additional capabilities for the Model 7170 Control:
An operator pendant with a 20 ft. (6.1 m) cable
Computer interface
Data logging
Additional control functions for peripheral devices
Communication links to cell controller or other equipment
Dimensions: 44” x 20” x 27" high
Weight: 250 lb (112.5 kg)
Electrical: 208/220/240 VAC, Single Phase, 50/60 Hz, 15 Amp

22. PlazJet Key Components
PlazJet Console
PLC - Mass flow control
Data acquisition
PlazJet Gun
Self-aligning components
Powder injection flexibility
Power Supply
Constant current (± 2%)
Stable, low ripple plasma
High voltage / low amps
Up to 270 kW power level
PlazJet

23. PlazJet Features & Benefits
High spray rates =
high productivity
High gas velocities =
denser coatings
High coating reproducibility
Closed-looped control
Long life gun components
Flexible gun configurations
Designed for automation integration
Yttria stabilized Zirconia
Alumina
Chromium Oxide

24. Plasma Spray Guns SG-100 Power: 80 kW PlazJet SG-200 Power: 40 kW

25. Plasma Spray Systems SG-100 Gun -- the key component Up to 80 kW
Maximum flexibility for melting and range of coating structures
3 Modes of Operation (Subsonic, MACH I and MACH II)
Able to apply coatings with wide range of materials and sizes with one set-up

26. Plasma Equipment Thermal source Plasma arc
Key elements Anode, cathode, gas injector D.C. rectifiers, water cooling, gas supply, material feed,
Material delivery powder feeder, carrier gas
Controls net energy, DC current, water cooling, arc gas flows, powder feed rate, manipulation

27. Plasma Spray Powder gas & powder in Spray stream Anode Cathode
Cooling water &
DC power -
Arc gas in
Plasma arc
Cooling water &
DC power +
Gas injector

28. SG-100 -- the key component
Features and benefits
Powder injection flexibility
Internal and/or external -- flexibility for optimized coating structure
Forward, 90º, backward -- flexibility for optimized coating structure
Air jet assembly
No coating contamination from over spray
Self-aligning components
Easy and quick hardware changes
Proper geometric spacing for assured gun performance

29. SG-100 -- the key component
Long hardware life (up to 500 hrs)
Coating consistency
Low downtime
Faster turn-around of jobs
High productivity
Internal injection
Deposit efficiencies in excess of 60%
Engineered dwell time
Optimum energy transfer
Denser coatings

30. SG-100 Plasma Spray Gun Unsurpassed coating quality
Regardless of system controller
3 Operation modes to 80 kW (Subsonic, Mach I and Mach II)
Refined coatings solutions
DEs in excess of 60%
Designed for flexibility
Internal +/or external injection
Quick hardware changeovers
Self-aligning components
Long hardware life (to 500 hrs)
Unique ID extension capability
Easy conversion to 2700 / 2086A

31. SG-100 SG-100 Hardware Options Mach I Sub Sonic Mach II -145 -175 -165
-129
-113
Sub Sonic
-358
-155
-355
-112
-113
SG-100
Hardware
Options
Mach II
-110
-104
-100

32. SG-100 -- a versatile tool Accessories ID Extensions
Model 2086-A
ID size > 2.5” (62.5 mm)
External Feed Plate
Air-Jet Assembly
Model 2700
ID size > 1.5” (37.5 mm)

33. ID Extension Guns ID Extensions Easy adaptability with the SG-100 Gun
Robust designs
Self-aligning components
45º, 60º, Straight-ahead spraying
Model 2086-A
ID size > 3” (75 mm)
Model 2700
ID size > 1.5” (37.5 mm)

34. ID Extension Guns Model 2086A Model 2700
ID Coatings- diameters 3” (75 mm) and up
Up to 40 kW power level
Model 2700
ID Coatings- diameters 1.5” (37.5 mm) and up
Up to 30 kW power level

35. SG-200 SG-200 40 kW Machine mount applications
True 90 degree ID coatings

36. SG-100 Features & Benefits
Outstanding coatings
Optimum energy transfer
Engineered dwell time
Metals, oxides or carbides
High productivity
High deposit efficiencies
Minimal downtime
Faster turn-around of jobs
Multiple gun capabilities
Powder injection options
Hardware options
ID capability
SG-100 on Net Energy System

37. Plasma System Performance
Our complete family of systems provides a number of advantages:
Unsurpassed coating quality
Tailored to the application
Increased throughput
High spray rates
Reliable equipment / less downtime
Higher efficiencies
Versatile gun configurations
Internal powder feed option
Less powder required per job
IGT blade PlazJet-coated with ZrO2

38. Plasma System Performance
Advanced system controls
Mass flow gas controls
Closed loop feedback control - Net Energy™
Critical orifice options
Engineered for consistency
Automation compatibility
Recipe storage
Real time monitoring
Diagnostic capabilities
Longer production runs
Longer hardware life
Multiple feeding options
2086A I.D. gun spraying liner