1. Chiho Wang ATLAS TRT Duke University CERN, Feb. 2005 1 TRT Barrel assembly status & schedule Feb. 9, 2005

2. Chiho Wang ATLAS TRT Duke University CERN, Feb. 2005 2 All modules installed! Feb. 3, 2005

3. Chiho Wang ATLAS TRT Duke University CERN, Feb. 2005 3 Snap shot Feb. 8 snap shot  Type 1: u All modules installed & tested u All electronics installed u 20 modules cooling tube installed  Type 2: u All modules installed & tested u 18 side A electronics installed  Type 3: u All modules installed u 28 modules with protection boards and tested Feb. 06, 2005

4. Chiho Wang ATLAS TRT Duke University CERN, Feb. 2005 4 Module installation time line 30 module mounting days

5. Chiho Wang ATLAS TRT Duke University CERN, Feb. 2005 5 Module placement  Final dead wire distribution:  Type 1 123.5 = 1.17%  Type 2 121=0.73%  Type 3 572.5=2.26%

6. Chiho Wang ATLAS TRT Duke University CERN, Feb. 2005 6 Final dead wire distribution  Whole barrel: u 817 = 1.55%

7. Chiho Wang ATLAS TRT Duke University CERN, Feb. 2005 7 Mechanical Assembly Processes

8. Chiho Wang ATLAS TRT Duke University CERN, Feb. 2005 8 Module preparation (done, except for spares)  Capacitor installation (~1-2 days/module) u Insert capacitors u Check capacitor connectivity u Check HV traces u HV test: caps + wires u Seal capacitors  Pre-insertion prep. (6 modules/day/2 person) u Check ground wire u Check cooling sleeve u Check mounting holes u Active gas fittings, custom made for each module: connection & leak test u Glue purging gas gasket u Tape HV kapton for protection u Glue thermal sensors as needed (4 modules each type)

9. Chiho Wang ATLAS TRT Duke University CERN, Feb. 2005 9 Module installation & tests (4 last modules)  Procedures & tests u Fold HV kapton and cover with protection plates u Insert module & fix one corner u Set module z position to middle of BSS u Fix module 2 nd corner & attach set screws u Check purging gas flow Type 1 1.5 L/min < 10% loss Type 1+2 1.5 L/min < 15% loss Type 1+2+3 0.5 L/min < 20% loss u Unfold HV kapton & check HV traces u Attach & glue active gas fittings u Plug & seal unused active gas inlets. u Leak test active gas volume (1mB/B/min) u Install protection boards u HV test with Ar-CO2 u Check active gas path for obstruction (flow rate test)

10. Chiho Wang ATLAS TRT Duke University CERN, Feb. 2005 10 Cooling lines installation (on going)  After the electronics have been: u Installed u Continuity check u Noise check  The cooling lines are: u inserted through both corners of the module u 90 bend forced on one end u Attachment to cooling plate at each end. u (T1 – 20 modules)  Cooling flow measurement is made. u (T1- 20 modules)

11. Chiho Wang ATLAS TRT Duke University CERN, Feb. 2005 11 Module repairs & modifications  Components modification u Peek tubes for module cooling reduced from 0.123”-0.127”  0.116”- 0.120” (done) u Fuse box brackets dimension change u Fuse box screws changed from Nylon to Ultem u CO2 flushing tube redesigned with corrigated PEEK. u De-magnetized stainless steel screws for active gas inlet plugs (started from type 2 modules)  Module repair: u Wire removal (2 bad wires + some retroactive decisions from acceptance group) u HV trace broken, shares from neighboring line (1) u Cooling sleeve replacement (4) u Three wires removed from BSS. (2 drawing excess current, 1 shorted). u Two modules (T1) show a connection between 2 signal wires (double joints) at one end. Left for now.

12. Chiho Wang ATLAS TRT Duke University CERN, Feb. 2005 12 Remaining mechanical work  Finish testing the last 4 type 3 modules (~1week)  Continue to install module cooling tubes as electronics are installed  Install outer cylinder u After all modules are tested (~ March, ~1week) u Before manifold can be installed  Install services after electronics are installed u Cooling manifold (contract, deliver ~ April) u Active gas manifold (drawing/review ~ this week) u Purging gas manifold (parts)  Install fuse boxes u Need to solve fuse problem and resume production u 3 possible windows for installation (in descending preferences) Before TRT/SCT system test ~ Oct. Before going in the pit ~ Feb. 06 In the pit, same time as harness or before (?)  MTF migration: Data base structure defined, entering data.

13. Chiho Wang ATLAS TRT Duke University CERN, Feb. 2005 13 Electronics installation  Type 1: u Completed Jan. 24, 2005  Type 2: u Side A (2B): 18 modules installed 22 boards in repair process, ~ 10 finished u Side C (2F): started stuffing at ACAMAS. Should have pre- series at CERN ~end of Feb.  Type 3: u Side A (3B): Pre-series at CERN and tested. Feedback to ACAMAS. No known issue. u Side C (3F): All bare board received. Need to start pre- series.

14. Chiho Wang ATLAS TRT Duke University CERN, Feb. 2005 14 Electronics schedule  3B will be the next to arrive (followed by 2F and 3F) and available for installation ~April 11.  After that we will be saturated with boards.  Installation is the slowest part. u 3 weeks per side for type 2 u 1 month per side for type 3  Will need to run more than one shift to finish installation in June.

15. Chiho Wang ATLAS TRT Duke University CERN, Feb. 2005 15 Services Manifolds

16. Chiho Wang ATLAS TRT Duke University CERN, Feb. 2005 16 Sector Tests

17. Chiho Wang ATLAS TRT Duke University CERN, Feb. 2005 17 Current Integration Schedule

18. Chiho Wang ATLAS TRT Duke University CERN, Feb. 2005 18 Summary  All modules installed!  Electronics installation is well under way. u All type 1 installed u >1/4 type 2 installed.  Parts, procedures, and drawings are in good shape  Manifolds could cause delays and need to be carefully followed.  Active Roof Boards remain the critical path and need to be carefully followed  Fuse problem need to be solved