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Status of the Chronopixel Project
N. B. Sinev University of Oregon, Eugene In collaboration with J.E.Brau, D.M.Strom (University of Oregon, Eugene, OR), C.Baltay, H.Neal, D.Rabinovitz (Yale University, New Haven, CT) EE work is contracted to Sarnoff Corporation Nick Sinev LCWS 2012, Arlington, TX, US
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Outline of the talk Just reminder: what is chronopixel?
Project timeline Prototype 1 design and problems What is new in prototype 2 Simulations of expected performance. Results of the second prototype tests. Conclusions and plans Nick Sinev LCWS 2012, Arlington, TX, US
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What is chronopixel? Need for pixel detector with good time resolution: Background hits density in ILC environment is of the order of 0.03 hits/mm2 per bunch. Bunch train at ILC, which lasts only 1 ms, has about 3000 bunches 100 hits/mm2 – too high for comfortable track reconstruction. So we need to slice this array of hits into at least 100 time slices, and reconstruct tracks from hits belonging to the same slice. To do this, we need to know time of each hit with at least 10 µs accuracy. CCDs, often used as pixel detectors, by the nature of their readout, are very slow. Row by row readout takes tens if not hundreds of ms to read image. So we would integrate the entire bunch train in one readout frame. There is a number of pixel sensor R&D addressing this problem – CPCCD, different types of monolithic designs (readout electronics on the same chip as sensor), 3D technology. Neither of them (except, may be 3D) allows assigning time stamp to each hit. Chronopixel project was conceived to provide such ability. Chronopixel is a monolithic CMOS pixel sensor with enough electronics in each pixel to detect charge particle hit in the pixel, and record the time (time stamp) of each hit. Nick Sinev LCWS 2012, Arlington, TX, US
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Timeline September 2011 September 2010 October 2010 February 2012
May 2010 Second prototype design started September 2010 contract with Sarnoff for developing of second prototype signed. October 2010 Sarnoff works stalled September 2011 Sarnoff resumed work. February 2012 Submitted to MOSIS for production at TSMC. Modification of the test stand started as all signal specifications were defined. June 6, 2012 11 packaged chips delivered to SLAC (+ 9 left at SARNOFF, +80 unpackaged.) Tests at SLAC started 2004 – talks with Sarnoff Corporation started. Oregon University, Yale University and Sarnoff Corporation collaboration formed. January, 2007 Completed design – Chronopixel 2 buffers, with calibration May 2008 Fabricated 80 5x5 mm chips, containing 80x mm Chronopixels array (+ 2 single pixels) each TSMC 0.18 mm ~50 mm pixel Epi-layer only 7 mm Low resistivity (~10 ohm*cm) silicon October 2008 Design of test boards started at SLAC August 2009 Debugging and calibration of test boards September 2009 Chronopixel chip tests started March 2010 Tests completed, report written Nick Sinev LCWS 2012, Arlington, TX, US
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First prototype design
Monolithic CMOS pixel detector design with time stamping capability was developed in collaboration with Sarnoff company. When signal generated by particle crossing sensitive layer exceeds threshold, snapshot of the time stamp, provided by 14 bits bus is recorded into pixel memory, and memory pointer is advanced. If another particle hits the same pixel during the same bunch train, second memory cell is used for this event time stamp. During readout, which happens between bunch trains, pixels which do not have any time stamp records, generate EMPTY signal, which advances IO-MUX circuit to next pixel without wasting any time. This speeds up readout by factor of about 100. Comparator offsets of individual pixels are determined in the calibration cycle, stored in digital form, and reference voltage, which sets the comparator threshold, is shifted to adjust thresholds in all pixels to the same signal level. To achieve required noise level (about 25 e r.m.s.) special reset circuit (soft reset with feedback) was developed by Sarnoff designers. They claim it reduces reset noise by factor of 2. Nick Sinev LCWS 2012, Arlington, TX, US
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Sensor design Ultimate design, as was envisioned
Two sensor options in the fabricated chips TSMC process does not allow for creation of deep P-wells. Moreover, the test chronopixel devices were fabricated using low resistivity (~ 10 ohm*cm) epi layer. To be able to achieve comfortable depletion depth, Pixel-B employs deep n-well, encapsulating all p-wells in the NMOS gates. This allow application of negative (up to -10 V) bias on substrate. Nick Sinev LCWS 2012, Arlington, TX, US
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Conclusions from prototype 1 tests
Tests of the first chronopixel prototypes are now completed. Tests show that general concept is working. Mistake was made in the power distribution net on the chip, which led to only small portion of it is operational. Calibration circuit works as expected in test pixels, but for unknown reason does not work in pixels array. Noise figure with “soft reset” is within specifications ( 0.86 mV/35.7μV/e = 24 e, specification is 25 e). Comparator offsets spread 24.6 mV expressed in input charge (690 e) is 2.7 times larger required (250 e). Reduction of sensor capacitance (increasing sensitivity) may help in bringing it within specs. Sensors leakage currents (1.8·10-8A/cm2) is not a problem. Sensors timestamp maximum recording speed (7.27 MHz) is exceeding required 3.3 MHz. No problems with pulsing analog power. Nick Sinev LCWS 2012, Arlington, TX, US
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Prototype 2 features Design of the next prototype was extensively discussed with Sarnoff engineers. In addition to fixing found problems, we would like to test new approach, suggested by SARNOFF – build all electronics inside pixels only from NMOS transistors. It can allow us to have 100% charge collection without use of deep P-well technology, which is expensive and rare. To reduce all NMOS logics power consumption, dynamic memory cells design was proposed by SARNOFF. New comparator offset compensation (“calibration”) scheme was suggested, which does not have limitation in the range of the offset voltages it can compensate. We agreed not to implement sparse readout in prototype 2. It was already successfully tested in prototype 1, however removing it from prototype 2 will save some engineering efforts. In September of 2011 Sarnoff suggested to build next prototype on 90 nm technology, which will allow to reduce pixel size to 25µ x 25µ We agreed to have small fraction of the electronics inside pixel to have PMOS transistors. Though it will reduce charge collection efficiency, but will simplify comparator design. It is very difficult to build good comparator with low power consumption on NMOS only transistors. Nick Sinev LCWS 2012, Arlington, TX, US
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Prototype 2 design Proposed dynamic latch (memory cell) has technical problem in achieving very low power consumption. The problem is in the fact, that NMOS loads can’t have very low current in conducting state – lower practical limit is 3-5µA. This necessitate in the use of very short pulses for refreshing to keep power within specified limit. However, we have suggested solution to this problem, which allows to reduce average current to required value without need for short pulses. Nick Sinev LCWS 2012, Arlington, TX, US
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Prototype 2 design - continue
Next idea was to replace calibration circuit from digital where offset is kept as a state of calibration register with analog circuit in which offset is kept as a voltage on a capacitor. This eliminates the problem of the limited by number of bits in calibration register range of offsets circuit is able to compensate. Sarnoff engineer farther simplified this schematics by eliminating part of circuit connected to inverting output of comparator. Nick Sinev LCWS 2012, Arlington, TX, US
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Prototype 2 chip One of the technical problems was in the size of the chip – to make production cheaper we agreed to limit chip size to 1.2x1.2 mm2 . This limits the number of pads on the chip to not more than 40. And that leads to the need of multiplexing some signals – for example, 12 bit time stamp is provided via 6 bit Radr_Cval bus with most significant bits on the high phase of CntLat signal and least significant – on low, with de-multiplexing in Count Buffer. Nick Sinev LCWS 2012, Arlington, TX, US
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Prototype 2 pixel layout
All N-wells (shown by yellow rectangles) are competing for signal charge collection. To increase fraction of charge, collected by signal electrode (DEEP NWELL), half of the pixels have it’s size increased to 4x5.5 µ2 . Nick Sinev LCWS 2012, Arlington, TX, US
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Prototypes 1 and 2 Because of much smaller chip size for prototype 2, there is not enough room on chip periphery to make 84 pads, as it was in prototype 1. So, 40 pads and 40 pins package were used. Nick Sinev LCWS 2012, Arlington, TX, US
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Price for allowing PMOS in pixels
Because of shorter channels and lower voltage in 90 nm technology, it is very difficult to build comparator with large gain and low power consumption, using only NMOS transistors. So, we decided to allow use of PMOS transistors inside pixels, but minimize their use only to comparators. It will reduce charge collection efficiency to Sse /(Spm +Sse ), where Sse is sensor electrode area and Spm is the area of all PMOS transistors in the pixel. We hoped to have the Spm to be around 1µ2. However in the final Sarnoff design this area appeared to be close to 12 µ2 . To reduce noise we want to reduce Sse from about 100 µ2 as it was in the first prototype to something like 25 µ2 . From this, we can expect our charge collection efficiency be only about 67.5%. However, we need to add width of depleted layer to electrode areas. It will reduce area ratio and reduce charge collection efficiency. But taking into account larger depth of the signal charge collection electrode will increase efficiency. Next slides show simulation of prototype 2 performance Nick Sinev LCWS 2012, Arlington, TX, US
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Prototype 2 simulations
Here you can see simplified pixel model I used to simulate charge collection. Large red squire in the center – signal collecting electrode, smaller red squire at the left – area taken by pmos transistors, the rest of the red on left picture shows n-wells of electronics , which are sitting on the top of p++ doped areas (NMOS transistors). White line outlines depleted region. Nick Sinev LCWS 2012, Arlington, TX, US
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Prototype 2 simulations
Here are results of charge collection simulation. On the left is the distribution of number of electron-hole pairs, generated by track in the sensor (generated charge). On the left - amount of collected by all nearby pixels charge. From the numbers charge collection efficiency is 67.8 % Nick Sinev LCWS 2012, Arlington, TX, US
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Prototype 2 simulations
Here are results of hit registration efficiency simulation. On the left is the distribution of amount of charge, collected in the central pixel in cluster. On the right - number of fired pixels when track passes the sensor with pixel threshold 75 e, which is 5 sigma of noise if its level is 15 e. Number of events with 0 fired pixels is about 9%, so hit registration efficiency is 91%. Nick Sinev LCWS 2012, Arlington, TX, US
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Pixel variations As soon as Sarnoff design manager gave me final schematics, I started SPICE simulation of it performance to double check their simulations. Suggested by them comparator design did not pass my check – it appeared very sensitive to the rise time of the latch signal. So I insisted that they use old (prototype 1) comparator, which did not have such a problem. But they also wanted to test their new design as they believed that with additional latch signal shaping it should work and it have better switching characteristics. So, we agreed to have half of the pixels have their new design. They wanted to have charge collection electrode only 3x3 µ2 to have low noise level. However, with 12 µ2 of PMOS transistors in the pixel would lead to charge collection efficiency less than 50% . From my calculations of noise and charge collection efficiency the optimal (providing maximum signal/noise ratio) charge collection electrode should have about 22 µ2 area. So, we decided to have half of the pixels with 9 µ2 charge collection electrode area (to check how much it helps with noise reduction), and half – with 22 µ2 . That leads to 4 different variants of the pixel, which will be implemented in each chip. Nick Sinev LCWS 2012, Arlington, TX, US
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Test results - calibration
Before calibration voltage on the calibration capacitors were set to value that all comparators are in fired state at 0 threshold. During calibration this voltage changes to the point when comparators flip to non-fired state. To measure offsets I have used 50 mV pulse to get S-curves – probability of comparator be fired as function of threshold. Nick Sinev LCWS 2012, Arlington, TX, US
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Test results - calibration
Why calibration did not make offsets distribution like δ-function? On the left plot wee see this distribution for pixels in the left part of the chip (look at map at right). They have small sensor diodes, but what matters here is that they are far from chip periphery, where all drivers are sitting. This distribution is close to what we expect. Distribution on the plot in the middle is for 12 columns at the edge of the chip (large sensor diodes). And anomalous offsets, seen on the pixels map in bluish colors are in the pixels, close to clock drivers. So, there are some cross-talks from drivers. (9 completely blue pixels on this map – just “bad pixels”, having memory problems, we don’t care about them for now. ) Nick Sinev LCWS 2012, Arlington, TX, US
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Test results - noise Noise distributions for pixels with smaller (on the left) and larger (right) sensor diode area. If we assume, that reset (KTC) noise is dominant, we can calculate the value of sensor capacitance is 7.6 fF and fF. It is about 2 times larger than in prototype 1 (about 5 fF), and almost 10 times larger than we expected from sensor area. The reason for that appeared to be in 90 nm technology – design rules prohibiting blocking p++ implant. That means that diodes are sitting in very low resistivity layer, not in 10 ohm*cm epi layer, as was in prototype 1. We don’t know yet if this design rule is specific for TSMC process and if there are foundries allowing bypassing it. In principle we don’t see fundamental reasons for this rule, as the sensor area does not contain parts requiring 90 nm feature size. Nick Sinev LCWS 2012, Arlington, TX, US
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Test results – Fe55 signal
Comparison of the Fe 55 signal distributions for prototype 1 and 2. Prototype 2 has 2 sensor size options – 9 µ2 and 22 µ2 (“small” and “large” on the plot) . The maximum signal value is roughly in agreement with capacitance estimation from noise distributions, though we would expect larger difference in maximum signal values here. But statistics is very small here to do precise measurements. Nick Sinev LCWS 2012, Arlington, TX, US
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Conclusions and plans From both, first and second prototype tests we have learned: 1. We can build pixels which can record time stamps with 300 ns period (1 BC interval) - prototype 1 2.We can build readout system, allowing to read all hit pixels during interval between bunch trains (by implementing sparse readout) - prototype 1 3.We can implement pulsed power with 2 ms ON and 200 ms OFF, and this will not ruin comparator performance - both prototype 1 and 2 4. We can implement all NMOS electronics without unacceptable power consumption - prototype 2. We don't know yet if all NMOS electronics is a good alternative solution to deep P-well option. 5. We can achieve comparators offset calibration with virtually any required precision using analog calibration circuit. 6. Going down to smaller feature size is not as strait forward process as we thought. As for the plans: we need more close cooperation with foundries to understand the way to move forward. For the next prototype we may find the way to bypass design rules or we may return to larger feature size (180 nm, or may be 130nm?). This way we will be able to understand if all NMOS design really provide high charge collection efficiency. In any case, we plan to start next prototype design by the end of this year . Nick Sinev LCWS 2012, Arlington, TX, US
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