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System Appliances Division Air Conditioning R&D Team

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Presentation on theme: "System Appliances Division Air Conditioning R&D Team"— Presentation transcript:

1 System Appliances Division Air Conditioning R&D Team
TRAIN MANUAL - Vivace1 Inverter - System Appliances Division Air Conditioning R&D Team

2 Inverter Air Conditioner
Operation Equivalent to Load : Changing the Capacity equivalent to Indoor Load.

3 Inverter Air Conditioner
Example ) Inverter AS12BPAN Non Inverter AS12HPA

4 Inverter Air Conditioner
Example ) Inverter AS12BPAN Non Inverter AS12HPA

5 Permanent Magnet Motor
Inverter Air Conditioner The Type of Inverter Type Motor Wave Control Method Power Efficiency Noise (sound) Cost AC Inverter Induction Sin V/F Constant Normal High DC Burshless DC motor Permanent Magnet Motor 120deg Rectangle Sensorless PWM Wide Higher 180deg Sensorless Vector Wider Highest

6 Comparison of Inverter Line-Up
7K 9K 12K 18K 21K 24K 28K SAMSUNG Premium Deluxe Standard LG Premium Deluxe Standard Panasonic Premium Deluxe Standard Daikin Premium Deluxe Standard

7 Indoor Unit : Vivace1 type
Moderato1 Inverter 9,12kBtu/hr Indoor Unit : Vivace1 type INDOOR OUTDOOR Moderato1 Inv. AQV09VBAN AQV09VBAX AQV12VBAN AQV12VBAX AQV09VBAN AQV12VBAN 4wire(E,L,N,C) AC communication 4wire(E,L,N,C) AC communication For Europe AQV09VBAX AQV12VBAX Outdoor Unit : WW type

8 The Feature of Product – View of the Unit

9 The Feature of Product – Remote Control

10 The Feature of Product

11 The Feature of Product – Good Morning Mode

12 The Feature of Product – Silence Mode

13 Product Specification
AQV09VBA AQV12VBA Indoor Unit Outdoor Unit Type Wall-mounted Performance Capacity Cooling kW (Low / Std / Max) 0.99 / 2.5 / 3.5 0.99 / 3.50 / 4.20 Heating 0.85 / 3.5 / 5.0 0.85 / 4.00 / 5.50 Running Frequency Hz (Low / Std / Max) 20 / 46 / 70 20 / 71 / 93 20 / 67 / 95 20 / 77 / 102 Dehumidifying ℓ/h 1.4 1.8 Air Volume ㎥/min (H/M/L) 8.6/8.1/7.6 28 8.9/8.3/7.6 9.5/8.9/8.3 27 10.0/9.4/8.8 Noise dB (H/L) 41/25 51 43/25 53 Energy Efficiency Ratio W/W (Std) 4.10 [A Grade] 3.40 [A Grade] 4.10 [A Grade] 3.64 [A Grade] Power ph-V-Hz 1-220/240-50 Consumption W (Low / Std / Max) 240 / 610 / 1030 240 / 1030 / 1450 210 / 853 / 1450 200 / 1100 / 1600 Operating Current A (Low / Std / Max) 1.5 / 3.0 / 5.1 1.5 / 4.8 / 6.8 1.3 / 4.5 /6.9 1.3 / 5.2 / 7.4 Power Factor % (Low / Std / Max) 75 / 90 / 95 Power Cord Length m 2 Number of Core Wire 3 A 10

14 Product Specification
AQV09VBA AQV12VBA Indoor Unit Outdoor Unit Type Wall-mounted Size Outer Dimension W x H x D mm 825 X 285 X 189 720 X 548 X 265 Weight (Net) kg 9.0 33.5 Refrigerant Pipe Liquid mm x L(m) Φ6.35 x 5 Gas Φ9.52 x 5 Max. Length m 15 Max. Height 8 Drain Hose D x L(mm) Φ18 x 550 Compressor Rotary, G4C090LUBER Motor Hermetic Rated Output 853W Oil Type FREOLα68ES-T Heat Exchanger 2 Row 14 Step 2 Row 24 Step Refrigerant Control Unit EEV Freezer Oil Capacity cc 320 Refrigerant to Change (R410A) g 900 Cooling Test Condition Indoor Unit : DB27℃ WB 19℃ Outdoor Unit : DB35℃ WB 24℃ Heating Test Condition Indoor Unit : DB20℃ WB 15℃ Outdoor Unit : DB7℃ WB 6℃ Operation Condition Range Cooling Indoor 16℃ ~ 32℃ Outdoor 10℃ ~ 43℃ Heating 27℃ or less -10℃ ~ 24℃

15 Accessory

16 Exploded View and Parts List (INDOOR)

17 Exploded View and Parts List (OUTDOOR)

18 Disassembly & Reassembly (INDOOR)

19 Disassembly & Reassembly (INDOOR)

20 Disassembly & Reassembly (OUTDOOR)

21 Disassembly & Reassembly (OUTDOOR)

22 Option Code

23 Refrigerating Cycle Diagram

24 Evaporator Cycle Diagram
9,12K

25 Condenser Cycle Diagram

26 Wiring Diagram

27 Communication System SYSTEM WIRE MAX LENGTH TERMINAL AC Serial 15m
* Power 3 wire (L,N,E) Serial 1 wire (common use of Power-N line ) L N cross-connection makes Communication Error. 15m N L C Cabinet Earth screw From Indoor - 27 -

28 Inverter Controller 9/12K BTU (AC) Figure 2 PCBs Terminal Error
Display MAIN Board - 28 -

29 Inverter Controller (Block Diagram-INDOOR)

30 Inverter Controller PCB (INDOOR)

31 Inverter Controller (Block Diagram-OUTDOOR)

32 Inverter Controller PCB (OUTDOOR)

33 Block Diagram of Outdoor Unit Inverter Controller
Inverter Electronics 310Vdc CONVERTER part INVERTER part 230Vac 50Hz 0-310V 6600rpm max Filter CAPACITOR RECTIFIERS RFI FILTER & SURGE SUPPLESSION Reactor & PFC SMPS IPM INVERTER & PFC CONTROLLER Sensorless Rotor Position Detector Compressor BLDC Motor Cycle Controller Temperature Sensor Fan EEV Communication Driver Power Pulg INDOOR Unit Block Diagram of Outdoor Unit Inverter Controller - 33 -

34 Intelligent Temperature Control
Robust Fuzzy Control Rapid Temperature Response High Stability High Reliability

35 Compressor Rotation Frequency
Start Control Compressor Rotation Frequency Start Frequency Case 3 Frequency 2nd Holding Time = 1minute  Fuzzy Control 2nd Hold Frequency  Fuzzy Control Start Frequency Case 2 Fuzzy Control Interval = 1 minute 1st Hold Frequency  Fuzzy Control Start Frequency Case 1 1st Holding Time = 1minute Time

36 Protection Control – Overload Protection
Indoor unit Heat Exchanger Temperature T_Trip T_Down T_Hold T_Up Release Prevent to Raise Compressor Frequency Compressor Frequency Down Region

37 Protection Control – Discharge Temperature Over Heat Protection

38 Protection Control – Over Current Protection
[A] Current [ A] I_ trip I_ trip I_D own_Heat_10 I_down 2.0A 0.4 Hz Down 1 Hz 2 s ec Id Hz Down 1 Hz 2 s ec I_down_cool_30 I_D own_Heat_50 Hz Hold I_down_cool_50 Hz Hold Outdoor Temperature 30 50 10 50 Outdoor Temperature [℃] [℃] Cooling Mode Heating Mode

39 Protection Control – Freezing Evaporator Protection

40 Indoor Unit Display For Error Detecting

41 Outdoor LED Error Display

42 Outdoor LED Error Display

43 Troubleshooting

44

45

46

47

48

49

50

51

52 Wiring Diagram (INDOOR)

53 Wiring Diagram (OUTDOOR)

54 Correct temperature detection can control the air conditioner
Check Point In Service 1. Temperature sensor off from the holder Correct temperature detection can control the air conditioner 2. To loosen screws makes controller trouble ,especially Heat-Sink part - 54 -

55 3. Always putting silicon grease
on the surface between Power semiconductor and heat-sink Also putting insulation mica on non insulated power semiconductor. 4. Confirm POWER OFF and LED OFF before Connecting / Dis-Connecting BLDC FAN socket. Connecting / Dis-connecting of BLDC FAN SOCKET can make Damage to both PCB assy and BLDC FAN MOTOR (9K/12K model). 5. Make sure to connect power wire tightly to the terminal block screw and OUTLET (power plug). This cause troubles like fire, reset trouble, etc. - 55 -

56 6. Make sure not to take of the seals stuck on Case Control
for making air flow through controller cool the heat-sink. AIR FLOW Into heatsink 7. KEEP CLEAR around air inlet of indoor unit. Blocking air flow cause HIGH-LOAD CONDITION and error occurs because of protecting inverter controller especially in heating mode.

57 Thank you.


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