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Published byMiles Wilkinson Modified over 9 years ago
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IntelliTrack ® WMS An Overview and Approach Powerful, Full Featured, Affordable
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IntelliTrack WMS Agenda WMS Basics Top Three Warehouse Problems Benefits of a WMS Implementation of a WMS
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IntelliTrack WMS Warehouse Basics Majority of problems in a warehouse occur due to lack of CONTROL: Inventory Operation Management... A WMS is the solution. It has the capability to optimize the warehouse and warehouse operation. It is an operating tool that is based on the needs of a warehouse operation and provides for its management.
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IntelliTrack WMS Warehouse Basics A WMS is the integration of these enabling technologies: Bar Coding Radio Frequency Technology Hardware (PC & Network) Software –WMS Functions –Other
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IntelliTrack WMS Warehouse Basics Bar Coding –Labor reduction (no keying) –Data acquisition accuracy Scanning RF Validation
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IntelliTrack WMS Warehouse Basics Radio Frequency –Information availability Real time updates NO information delay (ZERO lead times) –Labor pacing Directed puts & picks –Material tracking Locator verification Cycle counts
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IntelliTrack WMS Warehouse Basics Software (Management) –Employee transaction activity logs –Item/product history log –Report generation –Terminal Messaging –System security –Host Interface: Import & Exports
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IntelliTrack WMS Warehouse Basics WMS software supports the basic five operations in a warehouse Receive Product Store Product Pick Product Ship Product Inventory Management
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IntelliTrack WMS Warehouse Basics - RECEIVING Receiving Stage Purchased items Finished goods Returns
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IntelliTrack WMS Warehouse Basics - PUTAWAY Receiving Stage Final Location Build/Move Pallet QA Location & lot control Cross dock Basic space management
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IntelliTrack WMS Warehouse Basics - PICKING Warehouse Location Truck/Carrier 1
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IntelliTrack WMS Warehouse Basics – PICKING & Ship Confirm (2 step) Shipping Stage/Packing Warehouse Location Truck/Carrier 1 2 Raw material WIP picking Finished goods Products Pallets
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IntelliTrack WMS Warehouse Basics IT WMS provides for: Accurate Receiving –Validation to PO –FIFO and Lot Tracking –Immediate update and accessibility –Available to Putaway queue –Blind receiving –Build & Move Pallets –Serial # Tracking –Cross Docking
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IntelliTrack WMS Warehouse Basics IT WMS provides for: Accurate Picking –Validation to Sales order –Confirm Item and Location –FIFO and Lot Tracking –PreRoute Picking Minimize travel –Primary location –Record Activity in Locator System –Batch/Wave Picking
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IntelliTrack WMS Warehouse Basics IT WMS provides for: Inventory and Storage Control –Stock locator –Quantity by location –Cube – Space management –Lot number by location –Serial # Tracking –Counts: Cycle and Physical Update immediately –Replenishment points and quantity –Directed moves/transfers (re-warehousing) –Real Time updates of all item activity
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IntelliTrack WMS Warehouse Basics IT WMS provides for: Shipping –Routing to specific shipping lanes –Packing slip –Bill of lading generation –ASN to customer –Packing validation –Manifesting –Billing information
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IntelliTrack WMS Top THREE Warehouse Problems INVENTORY INACCURACY Results: Lost Sales Back Orders Excessive Inventory Missed Schedules Low Labor Productivity Excessive Expediting Excessive Freight Costs High Obsolescence
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IntelliTrack WMS Top THREE Warehouse Problems INVENTORY INACCURACY Resolution: Physical Counting Cycle Counting Confirm Location Confirm Item Require Accountability
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IntelliTrack WMS Top THREE Warehouse Problems POOR PICKING INFORMATION Results: Too Much Information Not Printed In Shortest Path Sequence Hand Written Confirmation Print is Difficult to Read Non- Standard units Quantity
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IntelliTrack WMS Top THREE Warehouse Problems POOR PICKING INFORMATION Resolution: Paperless Picking –Frees the Picker’s Hands –Utilizes Shortest Path –Electronically Sorts and Traces Orders –Electronic Pick Confirmation –Increases Picker Productivity
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IntelliTrack WMS Top THREE Warehouse Problems POOR SLOTTING The placement of a product in a facility for the purpose of material handling and efficiency. Thompkins & Associates May 1999
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IntelliTrack WMS Top THREE Warehouse Problems PROPER SLOTTING WILL: Minimize Travel Distance Reduce Labor Requirements Improve Throughput Minimize Replenishment Increase Picker Productivity Increase Picker Accuracy
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Lower Fixed Labor Costs –Operator NOT searching for product or open space –Optimized picking path –Slotting –No manual data collection Reduced Inventory Costs –Eliminate excess/safety inventory (25 - 30%) –Physical count costs are reduced by 30 to 60% –Moving to cycle counts –Reduction in inventory write-offs IntelliTrack WMS WMS Benefits Summary
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Reduced Data Errors and Its Associated Cost$ –NO data entry Better Quality Control –Warehousing & Manufacturing –Lots & FIFO –No production overruns –No production disruption due to material outages IntelliTrack WMS WMS Benefits Summary
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Improved Customer Service –Current status –No backorders –Lost sales due to inaccurate inventory Competitiveness –Cheaper –Faster –Satisfied clients IntelliTrack WMS WMS Benefits Summary
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IntelliTrack WMS WMS Implementation Systems Requirements and Design Study (SRDS) –Blueprint for Success Configuration Enhancements Implementation Integration Training Cutover Support More 1.SRDS 2.Project Plan 1.Time Line 2.Milestones 3.Kick-off 4.Install Base WMS 5.Install RF Back-bone 6.Printers 7.Deliver Enhancements 8.Train User 9.Live – Cut-over
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