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By: Jessica M. Lopez MEEN 3344
Nitrile Rubber By: Jessica M. Lopez MEEN 3344
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Nitrile Rubber Polymeric mixture of butadiene and acrylonitrile in the respective ratio 2:1. Ratios can be varied to change physical properties...higher levels of acrylonitrile yield low temperature flexibility, and increase compound hardness Highly polar elastomer (large and reversible elsatic deformation)
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Physical Properties Excellent Good Fair Poor Tensile strength •
Excellent Good Fair Poor Tensile strength • Elongation Low temperature flexibility Compression Set Tear resistance Abrasion resistance Flame resistance Gas permeability
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Chemical Resistance Excellent Good Fair Poor Water • Petroleum oil
Excellent Good Fair Poor Water • Petroleum oil Silicone lubricants Dilute acids Dilute alkalis Hydraulic fluids Transmission fluid Steam Ozone Weather Ketones Strong acids Brake fluid
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Uses Vibration Control of horizontal forces up to 125 tons
O Rings, gaskets, sealants, grommets and tubing pads Frequently used in automotive air conditioning systems employing R-134a refrigerants
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Environmental Deficiencies
Nitrile should not be exposed to direct sunlight moderate to high levels of atmospheric ozone oxygen Must be used in a closed system
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How to overcome Nitrile accepts antidegradants, which improve the aforementioned properties PVC (polyvinyl chloride) Hydrogenation
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Hydrogenated Nitrile Rubber
High tensile strength Low permanent set Good abrasion resistance High elasticity Stability toward thermal ageing Better properties at low temperatures
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How It’s Made Nitrile rubber is hydrogenated in solution using precious metal catalysts Carbon-carbon bonds are converted to more stable single bonds (controls different states) Can be crosslinked using sulphur and peroxide cure systems
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Cost Estimations Nitrile 1/32” thick $14.80 per square yard
Hydrogenated Nitrile 2 to 3 times more expensive than the conventional polychloroprene used now New features will allow it to last 5.5 times longer
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References ATAS International B.V R.T. Enterprizes Callister, William D, Materials Science, An Introduction 6E, John Wiley & Sons, Inc, 2003 American Rubber Group
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