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Power Quality Fundamentals and Monitoring
Ross M. Ignall Systems Applications Manager, Dranetz-BMI
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What We Will Cover… Defining Power Quality and Reliability
PQ References & Fundamentals Monitoring, Measuring High Reliability Facilities Case Studies
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WPT Power Monitoring Hardware Devices Data Acquisition Devices
measure and monitor power Aggregation of Distributed Generation load curtailment of power sales Data Acquisition Devices measures physical processes Software and Consulting Services power quality and distributed generation
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Defining Power Quality & Reliability
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What is a Power Quality Problem?
“Any occurrence manifested in voltage, current, or frequency deviations that results in failure or mis-operation of end-use equipment.”
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It’s dependant on your susceptibility.
What Does That Mean? Given the quality of supply do I have to worry about problems with my equipment or systems? It’s dependant on your susceptibility.
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What is my susceptibility to power problems?
What You Should Be Asking… What is my susceptibility to power problems? What is my economic exposure to such problems? $$$$
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Types Of Power Quality Problems
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Customer’s Perspective*
Who’s Problem Is It? Customer’s Perspective* * Georgia Power Survey
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Who’s Problem Is It? Utility Perspective* * Georgia Power Survey
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electrical environment,
The Big Picture It’s the complete electrical environment, not just the quality of supply
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What You Should Be Asking…
Does my power system have the capacity for my present needs? How about future growth? Be Proactive!
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An Analogy… “Just because I have blank checks doesn’t mean that I have money in the bank to cash them” Ron Rainville, COO, US Data Centers
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Some Factoids
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Power Quality Factoids
$50 billion per year in the USA is lost as a result of power quality breakdown. SOURCE: EPRI, 2000 Half of all computer problems and one-third of all data loss can be traced back to the power line. SOURCE: Contingency Planning Research, LAN Times Sandia National Laboratories estimates power quality and reliability problems cost US businesses approx. $150 billion annually in lost data, materials and productivity—60% are sags In 1999, the amount lost as a result of power quality in the US was five times the amount spent on power quality worldwide
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…The data center houses 45,000 square-feet of computer floor space
…The data center houses 45,000 square-feet of computer floor space. In one database, the company has consolidated $1.6 trillion of life insurance information. Energy Decisions, June 2001 During power supply shortages, utilities are generally permitted to have line voltage reductions, so-called “brown outs,” to cope with seasonal power demands…But if equipment is already operating on the low end of nominal voltage then the brown-out may cause excessive heat dissipation in motors and electronic equipment. Building Operation and Management, May 2000
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Power Density Factoids
Traditional data center or large office building – W/sq. ft., Internet Data Center, on-line brokers, web hosts – W/sq. ft. A web-enabled Palm Pilot requires as much electricity as a refrigerator Mark Mills Transformation: Former 16 story Macy’s building used to consume 10 W/sq. ft. Now a telecommunications hotel that according to the utility could require 50 W/sq. ft. NY Times, July 3, 2000
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Costly Downtime! Industry Avg cost of downtime ($/hr) Brokerage $6,450,000 Credit Card $2,600,000 Pay Per View $150,000 Home Shopping $113,000 Catalog Sales $90,000 Airline Reservations $90,000 Tele-Ticket $69,000 Package Shipping $28,000 ATM Fees $14, Source: 7x24 Exchange
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Introduction to Power Quality
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Power Grid Review GENERATOR 13.8kV-24kV L O A D DISTRIBUTION
34.5k-138kV 4k-34.5kV 12,470Y/7200V GENERATOR 13.8kV-24kV CONSUMER 4160Y/2400 480Y/277V 208Y/120V 240/120V TRANSMISSION 115k-765kV
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Generation 50/60hz ‘Pure’ Sine Wave Various Voltages Types Chemical
Mechanical Nuclear Solar
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Transmission Those big towers Voltage High Current Small
Efficiency of Transmission Power Delivered to the Load Power Supplied From Generator
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Distribution Typically 13kV
Commercial/Industrial - Three Phase, 480/277V Residential - Split Phase 480V 13kV 480V 480V
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Single Phase Circuit Diagram
Is V line L O A D Vn
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Can Wiring and Grounding Affect Power Quality?
“That’s one of the things about living in an old house that drives me nuts. Never enough outlets!”
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ACTUAL SINGLE PHASE CIRCUIT DIAGRAM
Is Vpcc Vdp V line L O A D L1 R1 L2 R2 l n2 I n1 Vn L3 R3 L4 R4 Vg L5 R5 L6 R6 I g2 l g1
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Sources Of Power Problems
Referenced at the utility PCC (point of common coupling) Utility lightning, PF correction caps, faults, switching, other customers Internal to the facility individual load characteristics wiring changing loads
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Power Quality References & Terms
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IEEE Standards Coordinating Committee
SCC-22 Oversees development of all PQ standards in the IEEE Meet at both Summer and Winter Power Engineering Society meetings Coordinate standards activities Progress reports Avoid overlap and conflicts Sponsors task forces to develop standards 1433 Task Force to pull together terms. IEEE & IEC
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IEEE Standard 1159-1995 Definition of Terms Monitoring Objectives
Instruments Applications Thresholds Interpreting Results
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IEEE 1159 1159.x Task Force 1159.3 Task Force
Data Acquisition & Recorder Requirements for Combination of & Coordination with IEC standards ( and revisions) New recommended practice to be developed by July 2001 Task Force Power Quality Data Interchange Format (PQDIF) Format for the exchange of PQ and other information between applications Developed by Electrotek Concepts
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IEEE 519-1992 Recommended Practice For Harmonics
Recommends Limits at the PCC Voltage Harmonics Current Harmonics Ongoing work to modify IEEE Limits for within a facility Frequency dependant
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International Electrotechnical Commission (IEC)
International standards for all electrical, electronic and related technologies. IEC Study Committee 77A – Electromagnetic Compatibility, presently 5 Working groups SC77A/WG 1: Harmonics and other low-frequency disturbances SC77A/WG 2 : Voltage fluctuations and other low-frequency disturbances SC77A/WG 6 : Low frequency immunity tests SC77A/WG 8: Electromagnetic interference related to the network frequency SC77A/WG 9: Power Quality measurement methods
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Types Of Power Quality Disturbances (as per IEEE 1159)
Transients RMS Variations Short Duration Variations Long Duration Variations Sustained Waveform Distortion DC Offset Harmonics Interharmonics Notching Voltage Fluctuations Power Frequency Variations
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Transient Characteristics
High frequency "event" also called Spike, Impulse Rise time (dv/dt) Ring frequency Point-on-wave Relative versus Absolute amplitude Multiple zero crossings
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Transients Unipolar Oscillatory Bipolar Notching Positive Negative
200 100 -100 -200 Negative Multiple Zero Crossings
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Transients Possible Effects Possible Causes • Data corruption
• Equipment damage • Data transmission errors • Intermittent equipment operation • Reduced equipment life • Irreproducible problems Possible Causes • PF cap energization • Lightning • Loose connection • Load or source switching • RF burst
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Power Factor Correction Capacitor Transient
A transient power quality event has occurred on DataNode H09_ The event occurred at :03:36 on phase A. Characteristics were Mag = 478.V (1.22pu), Max Deviation (Peak-to-Peak) = 271.V (0.69pu), Dur = s (0.35 cyc.), Frequency = 1,568. Hz, Category = 3 Upstream Capacitor Switching
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RMS Voltage Variations
Instantaneous ( cycles) Sag ( pu) Swell ( pu) Momentary (30 cycles - 3 sec) Interruption (< 0.1 pu, 0.5 cycles - 3s) Sag Swell Temporary (3 sec - 1 minute)
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RMS Voltage Variations
-200 -150 -100 -50 50 100 150 200 Sag Swell Interruption
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SAG SOURCE GENERATED DURATION fault clearing schemes
may be series of sags (3-4) MAGNITUDE distance from source feeder topology cause LOAD CURRENT usually slightly higher, decrease, or zero
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PQ Rule For a source generated Sag, the current usually decreases or goes to zero
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PQ Rule For a source generated Sag, the current usually decreases or goes to zero
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SAG LOAD GENERATED DURATION type & size of load MAGNITUDE LOAD CURRENT
usually single event per device MAGNITUDE wiring & source impedance LOAD CURRENT usually significantly higher
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For a load generated Sag, the current usually increases significantly.
PQ Rule For a load generated Sag, the current usually increases significantly.
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Motor Starting - Another Cause of Sags
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Motor Starting – Inrush Current with decay
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SWELLS Sudden change in load Line-to-ground fault on another phase
Often precede a sag
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SWELLS when Load Drops Off
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Voltage Variations Sags/Swells
Possible Causes • Sudden change in load current • Fault on feeder • Fault on parallel feeder Possible Effects • Process interruption • Data loss • Data transmission errors • PLC or computer misoperation • Damaged Product
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Magnitude & Duration Visualization
CBEMA ITIC Equipment Susceptibility 3-D Mag-Dur DISDIP
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IEEE Limits
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Information Technology Industry Council (ITIC) Curve
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Another Use of ITIC Curve
but vendor had tighter tolerances for outputs
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Another Perspective – 3D Mag-Dur Histogram
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Frequency Usually not the utility Sources of frequency problems
Co-gen UPS Engine generator systems Clocks run fast 1 12 2 3 4 5 6 7 8 9 10 11
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Harmonics
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What is a harmonic? An integer multiple of the fundamental frequency
Fundamental (1st harmonic) = 60hz 2nd = 120hz 3rd = 180hz 4th = 240hz 5th = 300hz …
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Linear Voltage / Current No Harmonic Content
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Non-Linear Voltage / Current Harmonic Content
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NEC 1996: Non - Linear Load "A load where the waveshape of the steady-state current does not follow the waveshape of the applied voltage." voltage current
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Harmonics Steady state distortion Periodic or continuous in nature
IEEE / US harmonics IEC &3 European harmonic limits
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Harmonic Measurements
Total Harmonic Distortion (THD) Ratio, expressed as % of sum of all harmonics to: Fundamental (THD) Total RMS Load Current (I TDD only) Individual Harmonics 2, 3, 4, 5, 6…50+ Fourier Transform, FFT, DFT Interharmonics Content between integer harmonics
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Composite Waveform
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Harmonic Spectrum
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PQ Rule Symmetry Positive & Negative halves the same:
Even harmonics usually do not appear in a properly operating power system. Symmetry Positive & Negative halves the same: Only odd harmonics. If they are different: Even & Odd harmonics
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Harmonics (sustained)
Possible Causes • Rectified inputs of power supplies • Non-symmetrical current • Intermittent electrical noise from loose connections Possible Effects • Overload of neutral conductors • Overload of power sources • Low power factor • Reduced ride-through
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Electronic Loads Cause Excessive Neutral Currents
Phase A (50 Amps) Phase B (50 Amps) Phase C (57 Amps) Neutral (82 Amps)
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Additive Triplen Harmonics
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Equipment Susceptibility
Least Susceptible Electrical Heating Oven Furnaces Most Susceptible Communications Data Processing Zero crossing Clock Circuits Transformers, Motors, other inductive loads
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IEEE 519 Harmonic Limits Limits depend on ratio of Short Circuit Current (SCC) at PCC to average Load Current of maximum demand over 1 year For example, Isc/IL < 20, odd harm <11 = 4.0% Isc/IL 20<50, odd harm < 11 = 7.0% Isc/IL >1000, odd harm > 35 = 1.4%
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IEEE 519 Harmonic Limits Voltage Harmonic Limits depend on Bus V
For example, 69Kv and below, ind. harm = 3.0% 69Kv and below, THD= 5.0% 161kv and above, ind.harm = 1.0% 161kv and above, THD = 1.5%
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Harmonics Demo Tool
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Voltage Unbalance Several ways to calculate
Small unbalance can cause motor overheating (3% results in 10% derating) Caused by Unequal loading Unequal source impedance Unequal source voltage Unbalanced fault
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Voltage Fluctuation
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Voltage Fluctuation Amplitude variation 1-30 Hz
Extent of light flicker depends on type of lights amplitude and frequency of variation person's perception Typical causes High current loads, like arc furnaces Windmill-generated power
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Voltage Flicker
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How Many Can You Find?
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Case Study Laser Printer
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TIMEPLOT - LINE VOLTAGE vrs NEUTRAL-GND VOLTAGE
Vl-n= > 108 45 seconds Vn-g = 0 --> 6V
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SAG when heater turns on
V l-n I load V n-g
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Overlay Waveforms - Heater turn on
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Current Waveform - heater on
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HARMONIC DISTORTION - heater on
2.3% Harmonics V l-n 4.4% Harmonics I load Harmonics V n-g
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Waveforms when heater turns off
V l-n I load V n-g
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Harmonic Distortion - Idle
2.3% Harmonics V l-n 94% Harmonics I load Harmonics V n-g
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Current With Printer Idle
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EQUIVALENT CIRCUIT I Load V Load + - + - 0.6A @ 121V 10.4A @ 117V
0.47 ohms + Source Impedance 121V 117V 121 Vac Idle Load 202 ohms Heater Load 11.9 ohms - + V n-g -
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OBSERVATIONS and PARAMETERS
Nearly Sinusoidal Current Low Harmonic Distortion (4%) Voltage and Current In-phase Power Factor Near One Flat-topping of Voltage when Idle Corresponds with Current Pulse
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OBSERVATIONS and PARAMETERS
Line Voltage Negative Transient on Turn on Corresponds with Vn-g Positive Transient Nearly Constant Repetition Rate
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SIMILAR SITUATIONS Coffee Pot Coke Machine Heat Pump
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Monitoring, Measuring & Managing High Reliability Facilities
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Why Monitor Your Electrical Supply?
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Paradigm Shift? You may no longer be able to rely on the utility to be your primary source of power! Be Prepared
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Why Monitor Your Electrical Supply?
Quality of supply is of paramount importance Huge investment in protection & mitigation is not a guarantee! You have a high economic exposure Your facility is core to your business or maybe is your business You already monitor other critical items Your electrical environment is just as important You need to balance your needs with available supply Loading, cost allocation, etc
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You May Already Monitor Your Facility
Traditional Data Center Building Management Systems (BMS), Human Machine Interface Software (HMI) Wonderware, Sitescan, ALC, Datatrax, etc Via Bacnet, Lonworks, Incomm, modbus, etc Internet Data Center Network Operations Center (NOC) HP Open View, etc Via SNMP
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What You May Already Monitor
Traditional Data Center UPS - On Bypass, other alarms Traditionally do not measure quality Sub Metering HVAC, Fire, Security Internet Data Center Network/System Health Electrical Supply is often overlooked Quality of supply, Energy/cost allocation Power monitoring can interface with existing systems for single point alarming, logging, etc…
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Reactive — Forensic, after the fact.
Approaches to Power Monitoring Reactive — Forensic, after the fact. Proactive — Anticipate system dynamics Be Proactive!
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Reactive Approach Problem Solving, hopefully you’ll find it! Portable instrumentation typically used
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Permanently installed monitoring systems
Proactive Approach Permanently installed monitoring systems Anticipate the future – on-line when trouble occurs Monitor system dynamics Preventive Maintenance, Trending, identify equipment deterioration Be Proactive!
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Use a PQ instrument for PQ monitoring!
Power Quality vs. Power Flow Power Quality Monitoring - Quality of Supply Monitor for harmful disturbances, harmonics, etc Microsecond, Sub-Cycle Measurements In close accordance with IEEE 1159 & IEC Power Flow Monitoring - How much, cost, when & where? Energy & Demand, Measured over seconds Be Careful! False sense of security Blind to common PQ problems Use a PQ instrument for PQ monitoring!
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Comprehensive Power Monitoring
Combined Power Quality and Flow Monitor PQ at critical locations Utility service, UPS, PDU’s, loads Energy provided along with PQ Monitor Energy at less critical locations & individual loads Loading Sub Metering Cost Allocation, etc…
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Emerging Technologies
Reduced Cost Web monitoring Networked systems Native web access Maximize Assets Sharing of information among systems and groups within the organization Expert Systems Enterprise Systems Pull together various separate systems
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Enterprise Systems Traditional Facilities Power monitoring system interfacing with building management, HMI or other systems Notification, metering, trending OPC. Modbus, Internet Data Center Interface with Network Operations Center (NOC) Simple Network Management Protocol (SNMP)
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Expert Systems Reduced budgets means less people!
Less expertise Analysis of Data in order to Identify Problems Automatic, no user intervention, results embedded in data Identify certain disturbances and directivity. Upstream or downstream Answers Questions Such As… Was that Sag from the utility or within my facility?
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Expert Systems UPS Performance Verification
Correlation of Input vs. Output Verify continued performance over time Proactively identify downstream problems Monitor UPS status via analog/contact inputs Remotely access UPS status signals Compare recorded data to UPS status
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Expert Systems
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Expert Systems Automatically Identifies the Transient as a Capacitor Switching Operation
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Where To Monitor? UPS Output Is your UPS working as designed?
Utility Service Entrance Evaluate your energy provider Monitor redundant feeds UPS Output Is your UPS working as designed? Evaluates critical bus as problems could be downstream PDU/Distribution Provides the ability to identify the source of a problem. Why did that breaker trip? Loading/Cost allocation Actual loads
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Case Study
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DHL Airways Call Center
Tempe AZ Services DHL customers nationwide Newly Constructed, went online in June 2000 Toshiba 7000 Series UPS Three 300KVA parallel redundant units Facility manager has nationwide responsibilities Current Expansion Plans
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DHL Objectives Benchmark performance Ensure future reliability
Easily troubleshoot any problems that may occur Automatic notification Remotely monitor over DHL network Since the facility is new and due to its critical nature, monitoring approach was very proactive
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DHL Monitoring System Monitoring Points UPS Input (Utility Supply)
UPS Output (Critical bus) Connected to DHL Intranet Dial-up modem connection Web browser access from anywhere within DHL Automatic notification Web browser access from anywhere with a dial-up connection
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Known Problems? None! Facility operating as planned
No Outages or other major problems identified No UPS Alarms
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50+ Disturbances in the first few months
Utility Supply 50+ Disturbances in the first few months
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UPS Output No disturbances
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Utility Monitoring Summary
Uncovered problems with the utility supply 50+ disturbances recorded over a 2 month period. Sags, transients, waveshape distortion Results reported to the utility, they did not know Utility investigation Faulty relay caused the majority of the disturbances. Corrected
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UPS Output Monitoring Summary
No disturbances on the conditioned UPS output Output regulated to within manufacturers specifications UPS mitigated many disturbances on the utility feed Did what they paid for Justified the investment
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Conclusion Being proactive uncovered problems with the utility supply that required correction Continuous monitoring proved power conditioning equipment worked as design and to manufacturer’s specifications. Protected loads were unaffected Provided justification to management for power monitoring systems at other key facilities Load profiling helping to determine power requirements of a planned expansion
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Case Study
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Major Financial Institution
New York City Worldwide company with several facilities in NY & NJ 3 UPS Modules 2 static, 1 rotary
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Problem Utility Sag Damaged elevator controls No UPS alarms
No reported problems with critical systems 02/19/ :29:29.26 PMODULE INPUT Temporary Sag Rms Voltage AB Mag = 366.V (0.76pu), Dur = s, Category = 2, Upstream Sag SYSA Input Mag = 353.V (0.73pu), Dur = s, Category = 2, Upstream Sag SYSB Input Mag = 372.V (0.78pu), Dur = s, Category = 2, Upstream Sag
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Utility Sag Utility Supply RMS Trend Utility Supply Waveforms
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Corresponding UPS Swell
Utility Supply UPS Swell UPS Output
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Conclusion Utility sags damaged elevator controls.
Corresponding UPS Swell coincident with Utility return to normal. Cause of Swell being investigated… Possible effects of Swells: Damaged power supplies and other devices. Without monitoring would have never seen this. The next time it could be worse.
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Case Study
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Air Route Traffic Control Center (ARTCC) Monitoring System
Federal Aviation Administration Air Route Traffic Control Center (ARTCC) Monitoring System
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Simplified Air Traffic Flow
ARTCC ARTCC ARTCC TRACON TRACON Tower Tower Your Flight
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FAA’s Objectives Monitor critical points throughout each ARTCC
Determine present status of each ARTCC Facility Is the electrical supply operating within design parameters? Catch problems before they occur Change approach from Reactive to Proactive Correlate power quality to status indicators, panel meters, transfer switch positions, etc
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FAA’s Objectives Benchmark long term performance in order to improve reliability Compare measured parameters to simulations Have web browser access from anywhere within the FAA system Local ARTCC personnel OKC Airway Operational Support (AOS) personnel
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Monitoring System Monitor 15 points for quality of supply & energy
Utility Service Generators UPS’s Key distribution points Critical Power Centers In parallel monitor other data such as Transfer switch & breaker positions Panel meters Misc indicators Web based access to each site via intranet
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Initial Results Key points operating out of design specs
Ex: Adjust transformer taps Routine maintenance not always performed as per procedures Wiring inconsistent with drawings
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Thank You! Questions? Power Quality Fundamentals and Monitoring
Ross M. Ignall Systems Applications Manager, Dranetz-BMI
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