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Published byBarry Sutton Modified over 9 years ago
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P14542: Vertical XY Camera Rig Subsystems Design Review Oct-29-13
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Agenda Selected Concept ●Vertical Traverse ●Horizontal Traverse ●Camera/Light Mounting ●Microcontroller Selection ●Functional Block Diagram ●Self Leveling Pseudo-code ●User Interface
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Selected Concept 1
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Vertical Traverse Overview ●5 stage telescoping mast ●Collapsed Height: 5’4” ●Extended Height: 20’ ●Delrin sliders at joints ●Estimated Total Weight: 150 lbs ●Estimated Total Cost: $2000 + Driveline 2
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Preliminary Analyses ●Static solid body analysis of fully-extended mast ●FEA of sliders ●FEA of uprights 3
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FBD - Top Stage 4
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FBD - Base Stage 5
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FEA - Stage Section Minimum Safety Factor: 4.2 6
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FEA - Slider 7 Minimum Safety Factor: 6.2
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Vertical Traverse - Next Steps Pulley/Cable System Incorporate Friction from Sliders Drive System Dynamic Analysis FEA of Connecting Bars Adjustable Limit Switches 8
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Horizontal Traverse 9 ●V-groove track system ●Track lengths: 6’, 3’, and 1’ ●Vertex to vertex: 4’2” ●Manual leveling feet ●Estimated Cost: $400
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FEA - Track Rail Max deflection: 0.0231” Minimum factor of safety: 9 10
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Horizontal Traverse - Next Steps Reduce track deflection Improve cross-bracing Connection system “Roller Coaster” wheel system Generate other track lengths End section Design cart 11
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Camera/Light Mounting 12 ●Vertical slides mounted to the “double rail” of the inner stage. ●Vertical and Horizontal Lighting Mounts ●Lighting is capable of rotating 90º and extending linearly from the rig ●Camera Mounting surface using linear motion slides. ●Camera is able to move 1’ linearly (forward and back)
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FEA - Camera Mount Center loaded camera mounting surface simply supported. 13
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FEA - Lighting Mount Simplified model cantilevered from the rig at max extension.
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Camera & Lighting - Next Steps Vertical slider analysis and FEA modeling Lighting hinge analysis. Hardware selection Safety system for lighting rotation. Obtain lighting and mounting hardware for prototype system
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Microcontroller Selection 14
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Functional Block Diagram 15
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Self-Leveling System Pseudo-code 16
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User Interface 17
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Questions?
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