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Presentation By Dr.Muhammad Salim Site Incharge Underground Coal Gasification, Project Thar.

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Presentation on theme: "Presentation By Dr.Muhammad Salim Site Incharge Underground Coal Gasification, Project Thar."— Presentation transcript:

1 Presentation By Dr.Muhammad Salim Site Incharge Underground Coal Gasification, Project Thar

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3 UNDERGROUND COAL GASIFICATION PROJECT THAR 1.The project is based on an insitu technique to recover the fuel or feedstock value of coal, that is not economically available through conventional technologies. 2.Lignite is a low rank coal and most suited to UCG technique. 3.UCG promises lower capital/operating costs and also has other advantages such as no human labour underground.

4 4.We in Pakistan are blessed with this resource in Thar Coal Field located in the eastern part of Tharparkar Desert, Sindh. 5.Reasonably assured reserves of 175 billion tons of Lignite Coal are available at Thar alone. 6.Coal reserves are known for the last twenty years but unexploited, these lie 120 to 180 meters below the surface.

5 7.Now the energy security scenario in the country has aroused interest in the utilization of this big coal reserve. 8.How significant this fossil fuel is, can be adjudged from the share of coal in the production of electricity in the world.

6 NoSource%NoSource% 1Coal Based41.614Nuclear13.75 2Oil Based5.635Hydro Power15.57 3Gas Based20.876Others2.25 Total Power Generation of World NoSource%NoSource% 1Coal Based54.64Hydro Power22.8 2Gas Based13.05Nuclear2.9 3Oil Based0.96Others7.9 Total Generation capacity of India Total Generation capacity of Pakistan

7 Cost of Electricity Comparison of Investment & Cost Item Surface gasification Underground coal gasification Construction Investment 4500—6000 ( Rs. / m 3 ) 1500—2000 ( Rs. / m 3 ) Gas cost 5.0—8.0 ( Rs. / m 3 ) 2.0—3.5 ( Rs. / m 3 )

8 Temperature 200-550 o CTemperature 550-900 o CTemperature more than 900 o C Drying & Pyrolysis ZoneReduction ZoneOxidation Zone Coal CH 4 + H 2 O CO + CO 2 H 2 + C Hydrocarbons C + H 2 O CO + H 2 CO 2 + C 2CO CO + H 2 O CO 2 + H 2 CO + 2H 2 CH 4 C + O 2 CO 2 C + 1/2 O 2 CO CO + 1/2 O 2 CO 2 Coal + O 2 CO 2 + CO + H 2 O Schematic of the processes involved in UCG Air, Oxygen & Steam Product Gases ( CO, CO 2, H 2, CH 4, N 2, Steam & Tar

9 Total Moisture (A R)39.27% Immane Water11.09% Ash Content (A R)10.97% Volatile matter47.64% Fixed Carbon (AR)30.14% Total Sulphur0.72% Heating Value4937 BTU/Nm³ COMPOSITION OF LIGNITE COAL BLOCK-V

10 SyngasH2O2N2CH4COCO2HV By Air % 160.2583.5517.5945Kcal/Nm ³ By 60% Oxygen 300.030415211710Kcal/Nm ³ EXPECTED SYNGAS COMPOSITION

11 Generation of 100 M Watts through underground coal gasification Total project cost US $ = 115.6 million ( Rs. 9883.6 million) Total funds received US $ = 9.10million ( Rs. 789.0 million) Funds allocated in PSDP 2011 – 2012 US $ = 12.51 million ( Rs. 1095.0 million) First release of fund & commencement of the project = 28 April, 2010

12 Project Milestone b. Main Machinery ( All purchases under Sindh PPRA rules ) S. No.DescriptionDateStatus 1 Air compressor ( process) 15 – 8 – 2010 Expected delivery (15 –1– 2011) Not delivered 2 Air compressor ( Process) placed to the second lowest for Hitachi Compressor after negotiation at the lowest cost. Expected date of delivery -- Third Week of April 2011.. 18 – 2 – 2010 (Expected date of Delivery Third Week of April 2011..) These machines have been delayed by the supplier. Now the expected date of delivery is Feb. 2012. 3.Air compressor (Startup) 15 – 12 - 2010 Expected delivery (15 – 4 – 2011 ) These machines were delayed by the manufacturers due to modifications necessitated by the hot weather at Thar. They have been delivered in August.

13 Project Milestone S. No. DescriptionDateStatus 1Land Acquisition2 – 7 - 2010 Acquired about 27 acres 2Residential Colony17 – 7 - 2010 90 % complete ( 39,312 sq. ft ) 3 Technical Plant, workshop, stores, laboratory, compressor station, power station, control room and admin block. 1 – 11 - 2010 60 % complete ( 27,756 sq. ft. ) a. CIVIL WORK

14 Civil Works done for surface piping Brick Masonry = 6800 cft Lean Concrete 1:4:8= 1020 cft Concrete 1:2:4= 512 cft Steel fixing = 1 Ton Material used for Civil Works Bricks= 90,000 no. Cement= 700 bags Sand = 5000 cft Crush= 2000 cft Steel= 01 Ton

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16 Others works Installation of High Pressure compressor Installation of 2 Nos. fuel Tanks 19000 liter capacity each. Installation of Cooling Towers. Installation of 100 KVA Generator at residential colony.

17 Installation R. O. Plant for residential colony. Installation of Saline water tube well. Installation of Pumping wells.

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19 SITE April, 2010

20 Drilling Rigs in Operation

21 Drilling and Casing of Gas Wells

22 Welding of Surface Piping

23 Surface piping installation

24 Surface Piping

25 Surface Piping for Gasifier Well Head Assembly

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29 Diesel Generators

30 High Pressure Compressors

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32 June, 2010COLONY

33 June, 2010 COLONY

34 April, 2011

35 COLONY April, 2011

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