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High Capacity / High Quality – State of the Art Portable Ice Plant Available For Purchase December 2008.

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Presentation on theme: "High Capacity / High Quality – State of the Art Portable Ice Plant Available For Purchase December 2008."— Presentation transcript:

1 High Capacity / High Quality – State of the Art Portable Ice Plant Available For Purchase December 2008

2 Key Features Self-contained trailer mounted 40ft shipping containers makes it the first truly mobile ice plant Able to work with either 380V/50Hz or 480V/60Hz power system Using environmentally conscious refrigerant R507 Producing standard 300lbs blocks, clear, white and colors Designed to be used in ambient temperatures up to 97 o F Can be used on any flat surfaces (cement, asphalt and gravel) Can be used indoor or outdoors

3 Ice Plant Components One mechanical container housing all the refrigeration equipment Four half-height containers serving as the brine tanks Complete sets of overhead steel frames with electrical hoists Complete sets of flexible hoses, hosing connectors and pumps Air distribution system for making crystal clear blocks Water refilling cart Reverse Osmosis system

4 Mechanical Container Two 40HP Bitzer compressors in operation, plus one new standby compressor provided A transformer with output power either 380V/50Hz or 480V/60Hz. Maximum design draw is 135KVA Air compressor and tank supplying 17CFM at 50PSI Control cabinet Evaporative tank Evaporative condenser

5 Brine Tanks Four 40ft x 8ft x 5ft brine tanks with overhead lifting cranes PU insulated tank walls and cover plates to prevent cold loss Each tank holds 17 rows, 5 galvanized steel ice cans per row. Total 340 cans, each holds 40 gallons of water An agitator mixes and keeps brine circulating, together with the pump at the back of each tank.

6 Air Distribution System Air compressor to send the air to the manifold for distribution Each individual tube has an air flow control valve Clear blocks are made by gently stirring the water with air All cover plates have holes for putting in the air tubes

7 Water Refilling Cart Five tanks with 1-inch feed line for fast refilling of water Combined with tip table and harvest ramp A catch pan at the bottom to minimize spilling Wheels to move to the different tanks for harvesting

8 Reverse Osmosis System The purity of water is vital to make the quality clear ice. Daily processing capacity of RO system: 7000 GPD Three white storage tanks hold 4500 gallons

9 Production Data Average 96 hours to produce clear ice Average 72 hours to produce white ice and color ice Current daily capacity is 30,000lbs Brine water temperature can be as low as -14 Celsius Ambient temperatures were between 97 o F and 104 o F From 9/12/2008 to 10/6/2008, 5009 blocks were produced for an ice show in Texas

10 Finished Products – Clear Blocks

11 Finished Products – Colored Blocks

12 Finished Products – White Blocks


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