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HCM is an international company supplying high quality Injection Mould Tools to moulding companies in Europe. Our strength lies in our resolve to represent.

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Presentation on theme: "HCM is an international company supplying high quality Injection Mould Tools to moulding companies in Europe. Our strength lies in our resolve to represent."— Presentation transcript:

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2 HCM is an international company supplying high quality Injection Mould Tools to moulding companies in Europe. Our strength lies in our resolve to represent only the best Toolmakers in the Far East.

3 Portfolio of Excellence HCM was established to provide European moulders with high quality, short delivery tooling at competitive prices. Extensive benchmarking in Hong Kong and China over a ten year period has established a portfolio of “best in class” toolmakers.

4 Our operations are split between the UK, the Netherlands, Germany & Shenzhen (China). The company office in Shenzhen employs English speaking Chinese nationals who monitor all tool builds against the required time lines.

5 Mike Yates Managing Director HCM Ltd (Head Office) Vivienne Yates Financial Director HCM Ltd (Head Office) Dan Yates Director HCM Europe Emma Preston Office Manager HCM Ltd (Head Office) Cherry Zheng China Logistics Administrator HCM Shenzhen J.W.Li Chinese Operations Manager HCM Shenzhen Mike Bettam Director HCM Ltd (Northern Office) Gill Smalley / Cyndy Wardle Projects Administrator HCM Ltd (Northern Office) Richard Bettam Tooling/Project Engineer HCM Ltd (Northern Office) Alan Smalley Director HCM Ltd (Northern Office) Jian Chinese Tooling Engineer Ping Zhang Chinese Projects Engineer HCM Shenzhen Jeroen Jongen European Project Manager HCM Europe Company Structure Mathias Rady European Technical Manager HCM Europe David Petts Business Development Manger UK & Ireland Micha Rutten European Office Manager HCM Europe

6 HCM China Office in Shenzhen HCM Vetted Toolmakers Ferry from Hong Kong to Mainland China in 1 Hour HK International Airport – 20 minutes from City Centre by Train

7 Tooling Technology Each of our toolmakers has specific areas of specialisation which cover all moulding technologies: Single & Two shot moulding Gas Injection Sequential hot runner moulds Lens and optical components Small, medium and large components Tooling between 25 & 35,000 Kilos

8 Industries Supported Automotive Teletronics & Business Machine Medical & Personal Safety Engineering and Electrical components

9 Industries Supported

10 HCM has supplied tooling to the suppliers of the following OEM’s HCM Automotive

11 Here is a selection of Tear 1 suppliers & Trade Moulders that HCM has supplied tooling for. HCM Automotive

12 HCM Tooling Produced These Parts BMW -MINI

13 13 Land Rover - Freelander

14 14 Range Rover – L322

15 15 HCM Tooling Produced These Parts Nissan Qashqai – P32L

16 Mercedes C Class – W204 Back Panel

17 17 Mercedes AMG C63 – Seat Back

18 Nissan Qashqai + 2 – N32L

19 Teletronics & Business Machines

20 OKI Printer Cartridges

21 1000 Line Small Character Ink Jet Printer This unit is used in the labeling of products in the following markets: Food processing Beverage Personal care and cosmetics Pharmaceutical Extrusion Chemical This project required 53 Moulds

22 Medical & Personal Safety

23 Medical training device for Surgeons, supplied to training hospitals. Specifically for the training of “Key Hole” surgery. 13 Tool Project

24 24 Breast Cancer Detection 4 Tool Project Highly Cosmetic Finish 1 mould with in mould foil decoration

25 HCM have supplied the tooling for 4 Fire Fighting Breathing Apparatus kits All tools are fully hardened tool steels due to the abrasive nature of the moulding materials

26 First Aid Kit High Cosmetic Requirement Leaf Hinge feature controlled by Sequential Hotrunner to ensure no weld lines on the Lid

27 Engineering and Electrical Components

28 PHS Soap Dispensers Paper Dispensers Hand Dryers Sanitary Disposal Units

29 Thomas Dudley Water Cisterns Internal Mechanisms

30 Worcester Bosch Central Heating Boilers Cosmetic Doors & Surrounds Internal Connections

31 Honeywell - Trend Range of Control Modules 3 sizes to fit a common rail 15 tool project

32 2 Shot Tooling

33 HCM 2 shot Capability 3 toolmakers currently making 2 shot tooling 1 toolmaker making technical tools up to 200 tonne machine size. 1 toolmaker currently making 2 shot tooling up to 400 tonne machine size for sampling in-house and can sample larger tools at external trial houses. 1 toolmaker currently making large automotive 2 shot tools up to 1100 tonne machine size

34 2 shot Isofix Button 2 + 2 Automotive 2 shot Fully Hardened High Volume tool 90 degree 2 material feeds Rotating Moving Half

35 Large 2 shot Automotive tool

36 Technical Capability All toolmakers represented use advanced CAD/ CAM/CAE technology with high speed machining centres, wire erosion and EDM. They have many years experience in running their own moulding shops giving excellent feedback in tool design technology. Tool Feasibility Mold flow on selected components ISIR’s using CMM & Optical non contact Full trial facilities, both in-house & via trial houses.

37 Quality Tooling All tools are made to customer specific requirements as detailed in the RFQ. Tools are made to European standards using European or Japanese tool steels as requested. Hasco or DME consumable parts, Water and Electrical connections as specified. Non Export tools can be provided to remain in Hong Kong & China.

38 After providing initial feasibility and split line sketches (showing ejection and feed positions etc…) HCM supplies their customers with detailed data during the mould construction. This data can be given in various formats such as: HCM’s own “Workbook” Layout Customers own project management format We can also advise customers on what additional points they should take into consideration when having tooling placed in China. Some of these are: Chinese Holidays Methods of transporting material out to Hong Kong Estimated sea and airfreight duration for shipping parts and moulds Estimated time for customs clearance and final transportation to the customers site HCM Project Management

39 HCM “Workbooks” Over the course of the last several years HCM has learnt that the secret to a successful tooling project revolves around good information. Obtaining on time, accurate information from the customer is key to avoiding unnecessary delays. HCM works with the customer to obtain this information and then passes it onto the HCM toolmakers in a format that they understand. To aid with this HCM has developed their own “Workbook” which is compiled in Microsoft Excel format. The “Workbook” includes updated tooling status as well as capturing fundamental details ranging from CAD references all the way to Material types & Shrinkages. HCM supplies a copy of the “Workbook” to the customer and the toolmaker so that everyone has access to the same data and important Next Steps

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41 Standard Progress Reports

42 42 Progress Photos

43 Tool Sampling Conducted visits are arranged for our customer’s engineers who wish to see tool sampling undertaken. All our toolmakers have their own sampling facilities or for larger tools will arrange trials at local specialised trial houses Tools are sampled until the customer approves the parts. Pilot production runs can be arranged.

44 Tool Transfer When moulds are despatched we have them protected from corrosion and shipped with a full Tool information pack. HCM Tooling quotations include “door to door” transportation of moulds by sea. Quotations for the airfreight of moulds can also be supplied upon request.

45 HCM Tool Information Packs All HCM tools arrive at our customers complete with a tool information pack which is put together by the toolmaker & our own staff prior to Tool Transfer. The tool information packs are comprised from the following items: Tool Design Drawings (hard copy & 3D copy) CAD data for electrodes (actual electrodes available on request) Inspection reports Tool trial reports Copy of the 3D part data Samples of last off parts from China

46 HCM Tool Support HCM has developed relationships with a number of toolmakers throughout the UK and Benelux & Europe to ensure that any modifications can easily be handled and project managed.

47 Guaranteed Satisfaction Tools are guaranteed against breakdown for a period of 12 months except where failure is caused by poor maintenance, misuse and accidental damage. Full engineering support is given to ensure that the tooling performs correctly. Hot runner and Hydraulic components are covered by the manufacturers warranty.

48 Full Confidence We make the decision of placing tooling orders easy with full consultation before, during and after tool build. For further information, please visit our website at www.hcmmoulds.co.uk


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