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Maysoon Isleem.  As a policy, the inventory level is reviewed periodically and new items are ordered from a supplier, if necessary.  ** When items are.

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Presentation on theme: "Maysoon Isleem.  As a policy, the inventory level is reviewed periodically and new items are ordered from a supplier, if necessary.  ** When items are."— Presentation transcript:

1 Maysoon Isleem

2  As a policy, the inventory level is reviewed periodically and new items are ordered from a supplier, if necessary.  ** When items are ordered, the facility incurs an ordering cost that is the sum of a fixed setup cost independent of the amount ordered plus an item cost proportional to the number of items ordered.  This periodic inventory review policy is defined by two parameters, conventionally denoted s and S.

3  s is the minimum inventory level | if at the time of review the current inventory level is below the threshold s then an order will be placed with the supplier to replenish the inventory. If the current inventory level is at or above s then no order will be placed.  S is the maximum inventory level | when an order is placed, the amount ordered is the number of items required to bring the inventory back up to the level S.  The (s; S) parameters are constant in time with 0 ≤ s < S.

4  Conceptual Model:  Periodic Inventory Review Inventory review is periodic Items are ordered, if necessary, only at review times (s, S) are the min,max inventory levels, 0 ≤ s < S We assume periodic inventory review Search for (s, S) that minimize cost  Transaction Reporting Inventory review after each transaction Significant labor may be required Less likely to experience shortage

5 Conceptual Model:  Inventory System Costs Holding cost: for items in inventory Shortage cost: for unmet demand Setup cost: fixed cost when order is placed Item cost: per-item order cost Ordering cost: sum of setup and item costs  Additional Assumptions Back ordering is possible No delivery lag Initial inventory level is S Terminal inventory level is S

6 (Because we have assumed that back ordering is possible, if the demand during the i th time interval is greater than the inventory level at the beginning of the interval (plus the amount ordered, if any)

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9  Let (s, S) = (20, 60) and consider n = 12 time intervals

10  we must address the issue of what statistics should be computed to measure the performance of a simple inventory system.  our objective is to analyze these statistics and, by so doing, better understand how the system operates.  Average demand and average order *For the example  ̄ d =  ̄ o = 305/12 ≃ 25.42 items per time interval.

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12 Average demand and order must be equal Ending inventory level is S Over the simulated period, all demand is satisfied Average “flow” of items in equals average “flow” of items out The inventory system is flow balanced

13  The holding cost and shortage cost are proportional to time- averaged inventory levels.  To compute these averages it is necessary to know the inventory level for all t, not just at the inventory review times.  Therefore, we assume that the demand rate is constant between review times so that the continuous time evolution of the inventory level is piecewise linear

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16  Inventory level at any time t is an integer  l(t) should be rounded to an integer value  l(t) is a stair-step, rather than linear, function

17 Case 2: If l (t) becomes negative at some time  ̄ l + i is the time-averaged holding level  ̄ l − i is the time-averaged shortage level

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22  Time-averaged holding level and time-averaged shortage level The time-averaged inventory level is

23  sis1 is a trace-driven computational model of the SIS  Computes the statistics   ̄ d,  ̄ o,  ̄ l +,  ̄ l −  and the order frequency  ̄ u Consistency check: compute  ̄ o and  ̄ d separately, then compare

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25 Operating Costs

26  Automobile dealership that uses weekly periodic inventory review  The facility is the showroom and surrounding areas  The items are new cars  The supplier is the car manufacturer “...customers are people convinced by clever advertising that their lives will be improved significantly if they purchase a new car from this dealer.” (S. Park)  Simple (one type of car) inventory system

27  Limited to a maximum of S = 80 cars  Inventory reviewed every Monday  If inventory falls below s = 20, order cars sufficient to restore to S  For now, ignore delivery lag  Costs:

28  The average operating costs per time interval are

29  The average total operating cost per time interval is their sum  For the stats and costs of the hypothetical dealership:

30  By varying s (and possibly S), an optimal policy can be determined  Optimal ⇐⇒ minimum average cost  Note that  ̄ o =  ̄ d, and  ̄ d depends only on the demands  Hence, item cost is independent of (s, S)  Average dependent cost is avg setup cost + avg holding cost + avg shortage cost  Let S be fixed, and let the demand sequence be fixed  If s is systematically increased, we expect: ◦ average setup cost and holding cost will increase as s increases ◦ average shortage cost will decrease as s increases ◦ average dependent cost will have ‘U’ shape, yielding an optimum

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