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Amsterdam 05-08 October 2003 M. Sedita VLVnT Installation and Maintenance of the submarine network The Maintenance aspect present some difficult as their.

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Presentation on theme: "Amsterdam 05-08 October 2003 M. Sedita VLVnT Installation and Maintenance of the submarine network The Maintenance aspect present some difficult as their."— Presentation transcript:

1 Amsterdam 05-08 October 2003 M. Sedita VLVnT Installation and Maintenance of the submarine network The Maintenance aspect present some difficult as their cost is very high. For this reason it’s important: Redundancy where possible Redundancy where possible Reliability prevision Reliability prevision Develop recovery and deployment techniques to avoid DP vessels Develop recovery and deployment techniques to avoid DP vessels Develop tools to increase automation Develop tools to increase automation

2 Amsterdam 05-08 October 2003 M. Sedita Reliability Results from other subsea application calculations show that with node MTBF of 10 6 hours, half the nodes will fail in the lifetime of the project calculations show that with node MTBF of 10 6 hours, half the nodes will fail in the lifetime of the project improving this performance is essential improving this performance is essential a plan of test to destruction, rather than estimate MTBF, may be a useful alternative a plan of test to destruction, rather than estimate MTBF, may be a useful alternative Criteria for selecting the Km3 Power System components is long term reliability The reliability target for the Km3 Node Power System is a Mean Time Between Failures (MTBF) on the order of 500,000 hours which is equal to approximately 60 years. This high value is due to number of nodes (String/Tower). With 60 node we expect a failure every year. For the control system the reliability could be more high 1,000,000 hours MTBF. Node MTBF No Failures* </= 1 Failure* </= 2 Failures* </= 2 Failures* </= 4 Failures* 30 Years 43%71%81%89% 60 Years 61%86%92%95% * Failure is defined as loss of node

3 Amsterdam 05-08 October 2003 M. Sedita 1.Using a special vessel equipped with dynamic positioning system and a ROV with robotic manipulator driven by the umbilical. 2.Use a bottom mounted ROV supplied by the underwater electro- optical cable

4 Amsterdam 05-08 October 2003 M. Sedita DP Vessel Limitation Building the electric network with the Junction Box Hubs for string connectors is to be considered as a standard job for a DP vessels and ROV when strings/towers are not yet installed. Building the electric network with the Junction Box Hubs for string connectors is to be considered as a standard job for a DP vessels and ROV when strings/towers are not yet installed. More complicate and dangerous is the same operation from the surface when delicate optical sensors have been installed in instrumentation field. More complicate and dangerous is the same operation from the surface when delicate optical sensors have been installed in instrumentation field. The Maintenance Costs could be very High and implies: The Maintenance Costs could be very High and implies: a choice on the limit of fault string/towers that remain inactivated a choice on the limit of fault string/towers that remain inactivated Redundancy Redundancy Reliability of the entire system Reliability of the entire system

5 Amsterdam 05-08 October 2003 M. Sedita Special DP vessel and ROV techniques Assumptions: To deploy main Junction Box and string/towers underwater connecting stations together with the cable network for the string field To deploy main Junction Box and string/towers underwater connecting stations together with the cable network for the string field The secondary JB have been deployed by the special DP Vessel with ROV and they are in their final location on the seabed. The secondary JB have been deployed by the special DP Vessel with ROV and they are in their final location on the seabed.

6 Amsterdam 05-08 October 2003 M. Sedita Autonomous Underwater Robot on a bottom rail The concept is to relay in a bottom referenced fixed path for an Autonomous Underwater Vehicle also fitted with robot to operate the string connectors and with self-propulsion to move them in the field for installation and maintenance The concept is to relay in a bottom referenced fixed path for an Autonomous Underwater Vehicle also fitted with robot to operate the string connectors and with self-propulsion to move them in the field for installation and maintenance The fixed path is obtained with a rail network to reach the individual string location The fixed path is obtained with a rail network to reach the individual string location

7 Amsterdam 05-08 October 2003 M. Sedita Rail Features and Construction Rail is made out light composite profile fixed to the bottom in sections Rail is made out light composite profile fixed to the bottom in sections Its deployment must be done by DP Vessel and ROV Its deployment must be done by DP Vessel and ROV Underwater assembly can be assigned to a special version of the AUV which would align, connect and fix to the seafloor the modular rail sections. Underwater assembly can be assigned to a special version of the AUV which would align, connect and fix to the seafloor the modular rail sections.

8 Amsterdam 05-08 October 2003 M. Sedita Rail Network Design Rack-rail will be only a passive path fitted with mechanical stoppers in the limits and the cross over. No points are provided. Rack-rail will be only a passive path fitted with mechanical stoppers in the limits and the cross over. No points are provided. From a side line with two end stations (Terminuses) an array of 90 degrees rail sections is made for the corresponding number of the string line From a side line with two end stations (Terminuses) an array of 90 degrees rail sections is made for the corresponding number of the string line On the right and on the left of these sections reaches to individual string/tower stations are provided. On the right and on the left of these sections reaches to individual string/tower stations are provided.

9 Amsterdam 05-08 October 2003 M. Sedita Rail Design Criteria Propulsion on the rack rail is obtained by motors fitted on the vehicle. Propulsion on the rack rail is obtained by motors fitted on the vehicle. Changing of direction is obtained by elevating the whole vehicle by a piston with a plate located on its lower surface and by a 90 degree rotation. Lowering the vehicle in this new direction and retracting the piston will complete the changing in direction. Changing of direction is obtained by elevating the whole vehicle by a piston with a plate located on its lower surface and by a 90 degree rotation. Lowering the vehicle in this new direction and retracting the piston will complete the changing in direction.

10 Amsterdam 05-08 October 2003 M. Sedita Autonomous Underwater Robot Features Energy is obtained by set of battery. Energy is obtained by set of battery. Battery are regularly recharged when the AUR is docked at the docking terminuses located at both ends of the side rail section. Battery are regularly recharged when the AUR is docked at the docking terminuses located at both ends of the side rail section. All AUR actions are pre-programmed. All AUR actions are pre-programmed. Tasks and coordinates are down-loaded, from shore by the communication system, at the Docking station. Tasks and coordinates are down-loaded, from shore by the communication system, at the Docking station. An Under Water winch is provided at the Docking Terminuses to link the strings with the surface in up-down modes An Under Water winch is provided at the Docking Terminuses to link the strings with the surface in up-down modes

11 Amsterdam 05-08 October 2003 M. Sedita Autonomous Underwater Robot Modules Main Characteristics Rack rail interface actuators for propulsion and direction changing piston Rack rail interface actuators for propulsion and direction changing piston Battery Package Battery Package Engine Room Engine Room Electronic Compartment Electronic Compartment Automatic Clutching System and its Sensors Automatic Clutching System and its Sensors Strings Manipulating System Strings Manipulating System


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