1. GEN-SET CONTROLLERS
RGK700 – RGK800

2. GEN-SET CONTROLLERS max 3 RANGE AMF STAND ALONE NOT EXPANDABLE RGK700
RGK700SA
EXPANDABLE
RGK800
RGK800SA
max 3

3. GEN-SET CONTROLLERS Auxiliary power supply Voltage inputs
Nominal voltage: 12-24VDC (max consumption 4.8W)
Continuos working range: 7…33VDC
Minimum value during cranking: 5.5VDC
Voltage inputs
4 inputs (L1, L2, L3, N) for mains
4 inputs (L1, L2, L3, N) for generator
Nominal voltage: 600VAC (L-L)
Voltage range: 50…720VAC (L-L)
Current inputs
3 inputs on RGK700
4 inputs on RGK800
CT secondary nominal current: /5A or /1A (selectable)
Current range: 10mA…6A (/5A), 10mA…1.2A (/1A)
cULus omologation
pending
Built-in connections
Resistive analog inputs
Engine speed inputs: Hz, pick-up and W
CANbus J1939
Remote alarms/status signal output
RS232 (RGK700)
RS485 (RGK800)

4. GEN-SET CONTROLLERS DIFFERENCES BETWEEN RGK700… AND RGK800… RGK700…
Digital input number
6 negative + 1 positive
8 negative + 1 positive
Digital output number
4 static + 3 relay
6 static + 3 relay + 1 pulse
Analog input number
3 resistive
4 resistive
EXP module compatibility - 3
Current input number 4
Earth losses check ●
400Hz compatibility
Built-in serial ports
RS232
RS485
Real time clock

5. GEN-SET CONTROLLERS REMOVABLE LABEL OPTICAL PORT ON FRONT
Label for name customisation or plant name indication
OPTICAL PORT ON FRONT
PC link through
USB (CX01)
WiFi (CX02)
CX01
CX02

6. GEN-SET CONTROLLERS OPTICAL PORT ON FRONT Advantages
No need to disconnect the panel power supply to connect with the device
Electrical safety (no physical connection)
IP65 protection degree
Comfortable access to the unit from the front

7. GEN-SET CONTROLLERS OPTICAL PORT ON FRONT CX01
PC link through USB (CX01) or WiFi (CX02) for:
Programming
Diagnostics
Data downloading
Firmware upgrade
Using CX02 (WiFi), the following is possible:
Project upload/download
Controller cloning
CX02

8. GEN-SET CONTROLLERS PROFILE
Low profile and reduced depth help to install the controller even in very compact electrical panels.

9. Metallic elements with screws for long-lasting fixing.
GEN-SET CONTROLLERS
INSTALLATION
Expandability with EXP… series
Holes for plastic ties let a well ordered cabling.
Metallic elements with screws for long-lasting fixing.
IP65 rubber gasket

10. GEN-SET CONTROLLERS
IP65 TEST ACCORDING TO IEC

11. GEN-SET CONTROLLERS REMOTE ACCESS DEVICES FOR RGK800
“MIRRORS” of the main controller: the user acts from a remote site as in front of the device.
RS485
Local controller next to the generator
“Mirror” installed in the control room
RGK 800 RD SA: remote display for RGK 800 SA
RGK 800 RD: remote display for RGK 800
Power supply: 12-24VDC
Built-in serial port: RS485
4 inputs
1 changeover relay output
1 static output

12. GEN-SET CONTROLLERS REMOTE ACCESS DEVICES FOR RGK800
RGK RA (Remote Annunciator)
It is possible to display on a remote screen the active alarms and to silent them.
Power supply: 12-24VDC
Built-in serial port: RS485

13. GEN-SET CONTROLLERS ACCESSORIES RGK RR
CODED PULSES
Long distances (1000m)
Refresh time 2.5s
CANBUS (parallel with ECU)
Short distances (40m)
Refresh time 10ms
RGK RR
RGK status (alarms, automatic mode, etc.) remote relays
Each relay (8 NO + 4 CO) corresponds to a status or a logic combination of different status
Up to 4 units connected together (48 relays)

14. GEN-SET CONTROLLERS EXP… EXPANSION MODULES RGK800 RGK800SA
Plug-in connection at the back of the base unit
Power supplied by the base unit
Up to 3 modules
Plastic retainer for applications with strong vibrations
ADVANTAGES
Configuration flexibility
Only one code for the base unit
Possibility to add functions even
after the first installation
RGK800
RGK800SA

15. GEN-SET CONTROLLERS EXP… EXPANSION MODULES Plug&Play! Save Retry
Digital inputs/outputs
EXP digital inputs
EXP digital outputs
EXP digital inputs + 2 static outputs
EXP relay outputs
Analog inputs/outputs
EXP multifunction analog inputs
EXP multifunction analog outputs
Communication modules
EXP1010 – USB
EXP1011 – RS232
EXP1012 – RS485
EXP1013 – Ethernet
EXP1014 – Profibus®-DP
EXP1015 – GSM/GPRS Modem
Plug&Play!
Save
Retry
The controller is capable of recognising the new system configuration.
User is asked to confirm or retry.
Parameters of expansion modules need to be programmed to take advantage of new features.

16. GEN-SET CONTROLLERS EXP1015 MODEM GSM/GPRS EXPANSION MODULE
TRADITIONAL CONFIGURATION (external GSM modem)
Requirements:
RS232 serial communication port available on the device (built-in or added by installing an expansion module)
external GSM modem with RS232 port.
Operations:
configuration of the serial ports both for the device and the modem
modem programming using AT commands (for expert only!).
CONFIGURATION WITH EXP1015
Requirements:
support of EXP1015 module.
Operations:
plug&play installing of the module (no configuration required!).

17. GEN-SET CONTROLLERS INSTALLATION EXP1015 GSM Antenna CX03
without EXP1015
with EXP CX03
EXP1015
GSM Antenna
CX03
12-24VDC Supply
CABLE 51C7

18. GEN-SET CONTROLLERS CONFIGURATION WITHOUT EXP1015 Serial port setup
AT commands
Nothing to do with EXP1015

19. GEN-SET CONTROLLERS FUNCTIONS SMS sending and receiving
sending with data and diagnostic informations
FTP client (log file transferring to a remote FTP server)
Modem link with the Remote Control software.

20. GEN-SET CONTROLLERS SCREENSHOTS User-friendly interface with complete
descriptions during programming
(5 languages)
Easy browsing through measurements
and full description texts (5 languages)
Customised pages with free text description.
Free messages for alarms
Graphs (waveform, stem).

21. GEN-SET CONTROLLERS FUNCTIONS Load management Dummy loads:
Threshold and delay for activation
Threshold and delay for deactivation
4 steps
Load shedding (non-priority loads):
Threshold and delay for non priority load connection
Threshold and delay for disconnection
Maximum configuration: 4 sets of non priority loads

22. GEN-SET CONTROLLERS FUNCTIONS Digital inputs and outputs
Programmable (functions and properties) inputs
Programmable (functions and properties) outputs
Pulse output (energy and status remoting)
Pulse output

23. GEN-SET CONTROLLERS FUNCTIONS Analog inputs and outputs
Programmable resistive analog inputs
Analog inputs: 0…10VDC, 0/4…20mA, PT100
Analog outputs: 0…10VDC, 0/4…20mA

24. GEN-SET CONTROLLERS FUNCTIONS Alarms More than 50 alarms ready to use
8 user’s alarms:
Programmable source (inputs, outputs, limits, remote variables, PLC variables, remote alarms)
Free text
Programmable properties
Acoustic signals:
Buzzer
Siren
Buzzer + siren

25. GEN-SET CONTROLLERS FUNCTIONS Fuel status Level: Autonomy monitoring
2 thresholds for minimum level
Fuel theft function
Filling pump:
Start and stop thresholds
Manual command.
Current protection
Thermal protection
Earth fault current monitoring

26. GEN-SET CONTROLLERS FUNCTIONS Engine operation
Engine working hour monitoring
3 maintenance periods:
Independent periods
Total, engine running, load connected hour counting.
Rent management
Total, engine running, load connected hour counting
Programmable alarm generation

27. GEN-SET CONTROLLERS FUNCTIONS Event list 250 events
Reading of the measurement causing the event
Configurations
4 alternative preset configurations
Selection through digital inputs.
Information pages
1 completely free page
1 system page with free generator description

28. GEN-SET CONTROLLERS FUNCTIONS Automatic test 4 user’s pages
Selection of 3 measurements
Free title
The page can be set as the main page
4 operative modes:
Test
Auto
Man
Off

29. GEN-SET CONTROLLERS FUNCTIONS Remote variables (virtual inputs)
Limit thresholds
Password
2-level software password
1 locking digital input
Harmonic analysis and waveforms

30. GEN-SET CONTROLLERS FUNCTIONS Mutual standby Exchange by time
Exchange by starts
Mutual help
RS485 RS232
Status Alarms
Changeover operation
Contactors (2 outputs)
Motorised changeover (3 outputs)
Motorised breakers (4 outputs)
Generic counters
Source selection
Weight setup
Free title text

31. Status Alarms Commands
GEN-SET CONTROLLERS
BUILT-IN CANBUS J1939
Capability of
Measurement reading
Alarm reading
Alarm reset
Command sending
J1939
Status Alarms Commands
Supported ECU
Generic J1939
Volvo (EDC, EMS, EMS2)
Scania (S6)
Deutz (EMR2)
Perkins (2800)
John Deere
Iveco (Nef, Cursor)

32. GEN-SET CONTROLLERS
PLC logic

33. GEN-SET CONTROLLERS
CUSTOMISATION MANAGER – Setup software

34. GEN-SET CONTROLLERS
RGK REMOTE CONTROL – Monitoring software

35. GEN-SET CONTROLLERS WEB SERVER FUNCTION FOR RGK800 Requirements
1) Installation of EXP1013 on RGK800
2) PC with:
- Web client (IEXPLORER, CHROME, FIREFOX)
- Java installed and enabled (free download from
Actions
EXP1013 setting up with specific software tool available at Lovato web site (
2) When running for the first time, the web client asks the user for installing of Java module.

36. GEN-SET CONTROLLERS NEW RGKs IN LOVATO ELECTRIC CONTROLLER RANGE
RGAM40
RGAM42
RGAM41
RGK60
RGK700
RGK800
RGK40
RGK50
RGK700SA*
RGK800SA
* No built-in key selector for starting

37. GEN-SET CONTROLLERS
INSTALLATIONS

38. Thankyou for your attention!
GEN-SET CONTROLLERS
Thankyou for your attention!
RGK700 – RGK800