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Lighting Solution from TI july 2010 Olivier Mellin Europe solution marketing.

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Presentation on theme: "Lighting Solution from TI july 2010 Olivier Mellin Europe solution marketing."— Presentation transcript:

1 Lighting Solution from TI july 2010 Olivier Mellin Europe solution marketing

2 PART1 Analog Solutions Analog solutions Digital solutions

3 TI - Lighting Power Products3 TI in LED lighting AC/DC solutions DC/DC solutions

4 December 16th, 2009TI - Lighting Power Products4 Main Block Diagram For more info: Controller MSP430F2xxx Presence/luminosity sensing Pre-failure detection Aging compensation Dimming scheduler ADCMetrologyPWM Constant Current AC/DC LED driver TLC59xx TPS61xxx/TPS62xxx/TPS402xx PiccoloA-B / MSP430F51x2 Next FET ~220V Power Amplifier RS485 LVDS… Communication&Control MSP430F2xxx, CC430, CC1xxx, CC2530 Presence/luminosity sensing Pre-failure detection Aging compensation Dimming scheduler Metrology (MSP430 FE) Wireless : SimpliciTI, Zigbee, 6LowPan, W-DMX, W-KNX Wired: DMX512, Dali/DSI, KNX, 0-10V Communication&Control F2802x/F2803x Presence/luminosity sensing Pre-failure detection Aging compensation Dimming scheduler Metrology (MSP430 FE) PLC: cenelec B SFSK 2400kbps AC/DC DC/DC regulation PGA112 + OPA564 ESP – home/sales presentations/search for “LED” or “light” Internal : Infolink/LEDRoom Internal/External: www.ti.com/LED TPS92010, TPS92210 UCC28810 AC/DC Constant Voltage: designs database

5 TI - Lighting Power Products5 TI in LED lighting AC/DC solutions DC/DC solutions

6 December 16th, 2009TI - Lighting Power Products6 600+ LED designs / EVMs and namely: DescriptionParts Vin Range VAC Vout (DC) Range # of LEDs Iout Max Pout (max) Eff. PFCPFC ISOISO Dim In Dim Out Status (1) RESIDENTIAL TPS92010 EVM - High Performance dimming and High Efficiency Offline LED lighting driver TPS92010 TL431 LM358 100 180 130 265 9183 to 5325mA7W80%NYTRIACLinear EVM June’10 TPS92210 EVM - High Efficiency, PFC and TRIAC dimmable LED lighting driver TPS92210 90 180 130 265 32409 to 11350mA12.5W85%YYTRIACLinear EVM June ’10 TPS92001 Low cost TRIAC dimmable LED lighting driver: TPS92001 TL331 10813222325 to 9350mA11W77%0.8NTRIAC PWM 120Hz Board OUTDOOR / PROFESSIONAL PMP4501 UCC28810 UCC28810 TL103 1802641048700mA33.688%0.9YNo Board UCC28810 EVM002 100W LED lighting Driver UCC28810 UCC28811 902655510015-30900mA100W93%YNPWM EVM UCC28810 EVM003 100W SIMPLEDrive Multi-string LED driver UCC28810 UCC28811 UCC25600 902652260 4X (7-15) 500mA100W91%YYPWM EVM DC/DC TPS54160 EVM535TPS54160 1830 14.8 4 700mA10W90%-N PWM or Analo g PWM or Linear EVM TPS61500EVM-369TPS615002.918154500mA7W94%-NPWM EVM TPS40211 EVM352 Boost Current Regulator for LED Drive TPS4021181820356 to 10700mA25W94% -N PWM EVM

7 December 16th, 2009TI - Lighting Power Products7 LED General Illumination Applications LED Lighting Residential < 25W or 3,000 lm Commercial 15W – 75W or 1000 lm - 10000 lm Outdoor and Infrastructure 35W – 250W 2500 lm - 30,000 lm Low Cost, TRIAC Dimming, PFC, High Efficiency, Color Quality, Safety, Long Life PFC, High Efficiency, Dimming, Early Payback, Color Quality, Safety, Maintenance, Eco-friendly PFC, High Efficiency, Early Payback, High Brightness, Safety, Maintenance, Eco-friendly

8 TI - Lighting Power Products8 Residential DescriptionParts Vin Range VAC Vout (DC) Range # of LEDs Iout Max Pout (max) Eff. PFCPFC ISOISO Dim In Dim Out Status (1) RESIDENTIAL TPS92010 EVM - High Performance dimming and High Efficiency Offline LED lighting driver TPS92010 TL431 LM358 100 180 130 265 9183 to 5325mA7W80%NYTRIACLinear EVM June’10 TPS92210 EVM - High Efficiency, PFC and TRIAC dimmable LED lighting driver TPS92210 90 180 130 265 32409 to 11350mA12.5W85%YYTRIACLinear EVM June ’10 TPS92001 Low cost TRIAC dimmable LED lighting driver: TPS92001 TL331 10813222325 to 9350mA11W77%0.8NTRIAC PWM 120Hz Board

9 December 16th, 2009TI - Lighting Power Products99 The Trouble with TRIACs Start of AC cycle TRIAC initially off –C1 charges through R1 and light bulb When voltage on C1 exceeds DIAC threshold voltage the TRIAC conducts –R1 controls when TRIAC turns ON, dimming function Light bulb load must maintain TRIAC holding current –TRIAC turns off close to zero crossing and cycle repeats LED lights do not always consume enough power to keep TRIAC ON –Need to solve this with extra circuitry Special care is required when making LED lighting compatible to standard TRIAC dimmers R1C1 TRIAC Wall dimmer AC Input Dimmer Output L N DIAC

10 December 16th, 2009TI - Lighting Power Products10 Low Power Light Bulb Replacement Cost/Performance Matrix SolutionPowerSafety Output Ripple Current Power Factor TRIAC Dimming TPS92210EVM15WIsolated0.99Standard TPS92010EVM6WIsolatedDC0.55Lossless PMP4981 (TPS92001) 6W- 11WNon-Isolated100% - 120Hz0.72Standard Performance/Cost Features

11 TI - Lighting Power Products11 120V and 230V input designs Tightly Regulated LED current Compatible with standard TRIAC Dimmers Active holding-current feature High Efficiency –Maintained during dimming TPS92010EVM 7Watt LED Lighting Driver

12 TI - Lighting Power Products12 TPS92010EVM Specification SpecificationValueUnit LED configuration3-5 Ser. Input Voltage90 – 132 180 - 264 VAC Efficiency80 TYP% Power7W Power Factor0.55 Output Voltage9 - 18VDC Output Current325mA LF Output Ripple0mVpp IsolationYes SpecificationValueUnit Dimming InputTriac Dimming Level0-100% Current SensingRes. Current Ref Accuracy3% Temp. Range-20 to 50 oCoC Lifetime*35000Hrs Turn on time150mS EMC RegulationFCC B Safety RegulationNo Driver Dimensions60 X 20mm Note: *Lifetime assumes 35 o C internal temp. rise from ambient.

13 TI - Lighting Power Products13 TPS92010EVM Schematic Dimmer Trigger Circuit Input Filter LED Current Control Set Point Generation Power Stage Control A Flyback Power Stage TPS92010

14 TI - Lighting Power Products14 Outdoor / Professional DescriptionParts Vin Range VAC Vout (DC) Range # of LEDs Iout Max Pout (max) Eff. PFCPFC ISOISO Dim In Dim Out Status (1) OUTDOOR / PROFESSIONAL PMP4501 UCC28810 UCC2881 0TL103 18 0 2641048700mA33.688%0.9YNo Board UCC28810 EVM002 100W LED lighting Driver UCC2881 0 UCC2881 1 902655510015-30900mA100W93%YNPWM EVM UCC28810 EVM003 100W SIMPLEDrive Multi-string LED driver UCC2881 0 UCC2881 1 UCC2560 0 902652260 4X (7-15) 500mA100W91%YYPWM EVM

15 December 16th, 2009TI - Lighting Power Products15 Outdoor / Professional 15W to 240W PFC High Efficiency Dimming Early Payback Color Quality Safety Maintenance Eco-friendly

16 December 16th, 2009TI - Lighting Power Products16 High Light Output Drivers Traditional Solution – Power Supply with PFC and Low Voltage DC output LED Strings Driven with Multiple Buck Regulators Traditional Implementation: PFC Stage - Required in any implementation DC-DC Stage - Provides constant voltage and isolation stage Multiple Bucks- Provides constant current to each LED string Benefit: Allows for individual string dimming Drawbacks: Controller and MOSFET and Inductor required for each LED string Decreased reliability due to many extra converters (N-1 compared to SIMPLEDrive) Power Supply

17 December 16th, 2009TI - Lighting Power Products17 High Light Output Drivers – PFC + Buck + Multiple Strings SIMPLEDrive: PFC + DC-DC + Multiple Buck stages PFC Stage - Required in any implementation Low Side Buck - Provides constant LED Current and main control Series Transformers- Provides constant current to each LED string Benefit: One control section for all string currents, Lower part count, higher reliability and lower cost Drawback: All strings will be dimmed simultaneously (if individual dimming is required)

18 December 16th, 2009TI - Lighting Power Products18 UCC28810EVM-003 Specification SpecificationValueUnit LED configuration4x 15 Input Voltage90 to 264VAC Efficiency90% Power100W Power Factor0.97 Output Voltage54.5VDC Output Current500mA LF Output Ripple0mVpp IsolationYes SpecificationValueUnit Dimming InputPWM Dimming Level10 to 100 % Current SensingRes Temp. Range-20 to 40 oCoC Lifetime*40,000Hrs EMC RegulationNo Safety RegulationYes** Driver Dimensions370 x 51mm Note: *Lifetime assumes 35 o C internal temp. rise from ambient. ** Designed with reinforced isolation to UL60950 but not certified

19 TI - Lighting Power Products19 TI in LED lighting AC/DC solutions DC/DC solutions DescriptionParts Vin Range VAC Vout (DC) Range # of LEDs Iout MaxPout (max)Eff. PFCPFC ISOISO Dim InDim Out Status (1) DC/DC TPS54160 EVM535TPS54160 1830 14.8 4 700mA10W90%-N PWM or Analog PWM or Linear EVM TPS61500EVM-369TPS615002.918154500mA7W94%-NPWM EVM TPS40211 EVM352 Boost Current Regulator for LED Drive TPS4021181820356 to 10700mA25W94% -N PWM EVM

20 TI - Lighting Power Products20 Main LED DRIVER types & families Signage&Linear Multichannel up to 150mA: TLC59xx Text display: TLC592x, TLC5902x LEDs are ON or OFF, Vin 5,5V-17V, up to 24 ch, <50mA Video display: TLC594x PWM brightness dimming up to 65k steps, up to 24 ch, <50mA Architectural : TLC597x3 channel 150mA+ Linear drop (LDO)TL4242 Vin42V 500mA, no EMI, cheap, simple but potentially hot www.ti.com/LED Switching controller TPS402xx with External FET (MSP430F5xxx, piccolo A/B) TPS40200 Buck Vin 52V max duty cycle 90% - flexibility /Low cost TPS40211/10 Boost Vin 52V max duty cycle 95% - flexibility /Low cost Switching regulator (with integrated FET) Boost TPS61165, TPS61500, TPS61195 … 18V Vin 1A+ Buck TPS54xxx up to 5A 60Vin namely TPS54160 (100%Duty cycle*) TPS62260, TPS6211017Vin 500mA+

21 TI - Lighting Power Products21  Soft Start  Enable function  Externally compensated  Low Isense threshold (150mV)  Supports Boost, Flyback, and SEPIC topologies  Prevents inrush current  On/off control  Design flexibility  Enables use of small Isense resistors with lower power dissipation  Design and implementation flexibility  LED lighting systems TPS40211 4.5 to 52V Input Current Mode Boost Controllers Freq adj., 35KHz- 1MHz Soft Start prevents inrush current; has time- out timer when in OCP ENABL E for on/off control External compensatio n for design flexibility V IN = 4.5V- 52V; UVL Provides current feedback in the control loop; detects an OC based on 150mV threshold Senses switch current and sets OC threshold; low I sense threshold enables use of small resistor, and lower power dissipation N-channel FET gate driver; 500mA drive current TPS40211

22 TI - Lighting Power Products22 EVM/Tool TPS54160 3.5 to 60V Input 1.5A DC/DC Converter - SWIFT TM Output Voltage Adjustable Down to 0.8V Integrated 200 m  High Side MOSFET Pulse Skipping Eco-Mode TM with 116uA Operating and 1.3uA Shutdown Current 300 kHz to 2.5 MHz Switching Frequency Synchronizes to External Clock Adjustable Slow Start Time PG, Enable, and Track Pin Adjustable UVLO Available in 10MSOP PowerPAD TM Package Supports Low Output at 1% Initial Accuracy High Efficiency at Full 1.5-A Load Current High Efficiency under Light Load Conditions Extends Battery Life and Saves Energy Small Filter Size or Low Duty Cycle Support Eliminates Beat Noise Reduces Inrush Currents During Startup Easily Implement Sequencing Schemes Program Turn On Voltage Threshold Small Packaging Saves Space TPS54160EVM-535 Switcher-Pro Tool Aftermarket Automotive Accessories: Video, GPS, Entertainment 12V, 24V and 48V Industrial and Commercial Distributed Power Systems

23 TI - Lighting Power Products23 TPS61500 High Power White LED Driver with 3A Switch TPS61500EVM-369 2.9V to 18V input voltage range 3.0A current switch - integrated FET Four 3-W LEDs from 5-Vin Eight 3-W LEDs from 12-Vin 200kHz to 2.2MHz switching frequency Analog and PWM brightness dimming User defined Soft-start Up to 93% efficiency 14-pin HTSSOP package High brightness LED lighting High power LED supply Wide input supply range for 12-V or 15-V industrial power rails Up to 1-A output current HTSSOP package for best thermal behavior Analog brightness dimming Implementation EVM/Tool

24 TI - Lighting Power Products24 Adjustable Current up to 500mA (+/-5%) Wide Input Voltage Range – Up to 42V LED Open Detection Channel Over-Temperature Protection Short Circuit Proof Reverse Polarity Proof Wide Operating Range: -40ºC to +150ºC Current Programmable by Sense Resistor QFN – 8 pin Power Package LED illumination and intensity control General Lighting Exterior: DRL, fog light, turn lamp, headlamp Interior: vanity, map, courtesy Supply Voltage Independent constant current / brightness Programmable constant load current Fault Reporting GND D Ref Q ST I PWM Battery TL4242 TL4242 500mA Constant Current Source with Open LED Detection TL4242EVM-543 EVM/Tool

25 PART2 Digital Solutions Analog solutions Digital solutions

26 December 16th, 2009TI - Lighting Power Products26 www.ti.com/mculighting MCUBenefitsApplications MSP430™ Ultra-low power consumption Integrated intelligent peripherals Ease of use Wireless Communications/Control (ZigBee, 6loWPAN, 802.15.4, SimpliciTI™, etc.) Wired communications/Control (DALI, DMX-512, KNX, etc.) C2000™ 32-bit performance for real-time control Lower system cost Ease of use Packaging and price for cost sensitive applications Digital Power Power line communications Stellaris® ARM® Cortex™-M3 Advanced communications Integrated Ethernet MAC and PHY Ethernet Control Wired communications/Control (DALI, DMX-512, etc.)

27 December 16th, 2009TI - Lighting Power Products27 Communication Solutions/ProtocolProductTool/Kit/Demo/PlatformFor more information: DALI MSP430™ MCU TPS62660 LED-338 EVM For DALI app note: www.ti.com/daliappnotewww.ti.com/daliappnote DMX-512MSP430 MCU / Stellaris® DMX-512 apps note / Third- party design MSP430 - Demo code and reference design is available upon request at Technical Support. Stellaris - Available through third-party Golden IC Technology Co., Ltd. - support@golden-ic.comTechnical Supportsupport@golden-ic.com Power line communicationC2000™ MCUsTMDSPLCKIT - V2 To request information on this kit, please send inquiry to metering@ti.com metering@ti.com ZigBee® / 802.15.4MSP430F54xxA MSP430F5438 Experimenter's Board www.ti.com/msp430f5438 KNX / KNX-RFMSP430N/A Available through 3rd parties; for more information visit: Weinzierl Engineering GmbH TAPKO Technologies GmbH Weinzierl Engineering GmbH TAPKO Technologies GmbH 6loWPAN CC430(MSP430 MCU + Low- Power RRF) Third-party designAvailable through Third-party Sensinode.Sensinode EthernetStellaris® Ethernet development and evaluation kits www.ti.com/stellariskits General-use MCU(user interface, system supervisor, etc.) MSP430 MCU Development and evaluation kits www.ti.com/msp430

28 TI - Lighting Power Products28 Adding intelligence to LED systems Power conversion Control Communication

29 TI - Lighting Power Products29 Pros&Cons of Advanced Functions PRO Highly differentiating features to end customer Dynamically tweaking the efficiency depending on the load Making the most of LEDs: –Light when and where needed –Improving system lifetime –Improving energy efficiency Limited-to-no additional cost compared to LED cost / system cost –Piccolo A = 1 high power LED CONS Increased system complexity ? Reduced robustness ? Standby power ?

30 TI - Lighting Power Products30 Microcontroller-based ligting EVMs Tools/Dev kit Description Projected availability MCULED Power outputPFCAC/DCDC/DCCOM TMDSLEDBKLKIT DC input, 8 individual LED string control for color temperature control, precise grayscale, increased contrast ratio, aging/brightness, End of Feb10 F2802x F28035 150W X TPS62260EVM- 338&EZ430-CC2500 DCDC, RGB demo controlled in star network by 2,4GHz simpliciTI (TM) RF Now MSP430 CC2500 3WX TMDSPLCKIT-V1 Power Line Communication (PLC) Modem Developer’s Kit OFDM and S-FSK on cenelec A SFSK on cenelec B End of Feb10XXX

31 TI - Lighting Power Products31 Adding intelligence to LED systems Power conversion Control Communication

32 TI - Lighting Power Products32 Benefits of MCU-based power conversion Advanced power algorithms possible –PFC, AC/DC, DC/DC, various current control topologies, etc. Integration with Communications/control Improved efficiency over variety of load Design flexibility Multiple strings support without the added cost of LED drive

33 TI - Lighting Power Products33 LED Lighting Developer’s Kit Piccolo F28035 12-48V DC input to SEPIC DC/DC stage 50V DC output 8 strings of 30 watts Open source hardware, including gerber files, schematics, and BOMs Hardware Digital DC/DC SEPIC control Digital independant pulsed current LED driver control Low CPU utilization gives headroom for other system related tasks Software Price: $379 Part number: tmdsdcdcledkit Available NOW

34 TI - Lighting Power Products34 LED Lighting Developer’s Kit Block Diagram 34 Based on Piccolo F28035 controlCARD Buck/Boost topology SEPIC topology is non inverting Can take an input voltage and raise or lower it Requires only 1 PWM and 1 MOSFET Limited efficiency Low component count Why SEPIC DC/DC? 12V-48V Max 50V 30W per string

35 TI - Lighting Power Products35 Power Stage – Loop Control control Voltage Mode Avg Current Mode Peak Current Mode Constant Power

36 TI - Lighting Power Products36 Adding intelligence to LED systems Power conversion Control Communication

37 December 16th, 2009TI - Lighting Power Products37 Control example#1 aging compensation Control example#2 Constant Color Temperature Control example#3 presence sensing Control example#4 Dimming scheduler Control example#5 Metrology with MSP430F4

38 December 16th, 2009TI - Lighting Power Products38 Control example#3 presence sensing MSP430F2 example code and ref des MSP430 is free 99,975% of time 9,37uA average standby current DM, video-based Intelligent Occupancy sensing Reliable occupancy sensing and counting And more…

39 TI - Lighting Power Products39 Adding intelligence to LED systems Power conversion Control Communication

40 December 16th, 2009TI - Lighting Power Products40 Communication summary Communication protocols SoftwareMCUInitial code dev platform Certificatio n / standard Demo platformStatus/ Comments DALI C2000 MSP430F 2619 DoneTPS62660EVM-338 Demo code and reference design available MSP430 DMX512 C2000 MSP430F 2012 Done Wall washer reference design Demo code and reference design available MSP430 PLC (SFSK) C2000 F2803x EN50065TMDS2808SOM1B Available early March2010, cenelec B PLC (OFDM) C2000 F2833x EN50065(C enelec) LED Streetlighting reference design Up to 76.8KBPS, 24- 94.5kHz (Cenelec A) IEC 6100-3 (EMC) Released KNX MSP430 MSP430F 2 EN 50090 ISO/IEC 14543-3-x Weinzierl/Tapko Available through 3P KNX-RF MSP430 MSP430F 2/CC1101 Weinzierl/Tapko Available through 3P 802.15.4 MSP430 F541x/5x 802.15.4— complete MSP430F5438 experimenters board Released ZigBee MSP430 F5438 ZigBee— complete MSP430F 5438 experimenters board Released

41 TI - Lighting Power Products41 Conclusion

42 TI - Lighting Power Products42 www.ti.com/led Reference Designs, Products, White Papers, Articles, Tools, Videos, etc. www.ti.com/mculighting

43 TI - Lighting Power Products43 UCC28810EVM-002 / 003 Design Tool Sneak peek

44 TI - Lighting Power Products44 Newly Available LED Reference Design Cookbook (slyt349)slyt349 http://focus.ti.com/lit/sg/slyt349/slyt349.pdf

45 December 16th, 2009TI - Lighting Power Products45 Chance to win one of below FREE Texas Instruments modules! TMDSDCDCLEDKIT (1824821) - worth 349 USD The LED DC/DC Developer's Kit iincluding everything to start developing a digitally controlled LED DC/DC system TPS62260LED-338 + EZ430-RF2500 (1655482+1382267) - worth 49 USD Evaluation module that controls the color and brightness of LEDs with wireless communication functionality UCC28810EVM-002 (1824822) - worth 49 USD Constant current non-isolated power supply evaluation module for LED lighting applications UCC28810EVM-003 (1824823) – worth 49 USD 110W offline AC-to-DC LED current driver module with power factor correction * There will be a draw after the event ends and the winners will be announced by e-mail by July 15 th 2010 Thank you for attending our webinar! We hope you found it interesting and useful for your projects! In order to support your work and help you develop your designs, Farnell and Texas Instruments are offering to all attendees: Check our technology website and e-community – element14 for product data, design tools and technology information!element14 All materials presented during the webinar will be available on element14, on our dedicated group page: Technology Training Webinars.


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