2. 11006115 Copyright  Business & Legal Reports, Inc. BLR’s Safety Training Presentations Welding, Cutting and Brazing 29 CFR 1910, Subpart Q

3. 11006115 Copyright  Business & Legal Reports, Inc. Covered in Subpart H, but an integral part of welding, cutting, and brazing Compressed gas hazards Gases used for cutting, brazing, and “shielding” the weld Compressed Gases

4. 11006115 Copyright  Business & Legal Reports, Inc. Most compressed gas cylinders must be periodically tested/ recertified (DOT) All cylinders contain markings/ symbols that indicate certification status Cylinder Inspection

5. 11006115 Copyright  Business & Legal Reports, Inc. Several of the gases have specific OSHA standards These gases include acetylene, hydrogen, oxygen, nitrous oxide, ammonia, and LPG Specific Gases

6. 11006115 Copyright  Business & Legal Reports, Inc. Basic Fire Prevention Fire hazards must be removed, or –Guards installed, or –Welding/cutting must NOT take place Hot work permit should be used to ensure that all fire hazards are controlled Use of fire watch –1/2 hour after operation ceases

7. 11006115 Copyright  Business & Legal Reports, Inc. Fire extinguishers must be charged/available Never weld in the presence of explosive atmospheres Do not weld on used drums, barrels, tanks, or other containers Test potentially explosive containers for flammable atmospheres Shut off cylinder valves when they are not in use Fire Prevention (cont.)

8. 11006115 Copyright  Business & Legal Reports, Inc. Protection of Personnel Keep working surfaces clean and unobstructed Wear eye protection –Use safety glasses under welding hood Protective clothing must be used per 1910.132 Welding in confined spaces –Machines located outside of space –Other confined space precautions apply (1910.146)

9. 11006115 Copyright  Business & Legal Reports, Inc. 29 CFR 1910.253 Acetylene –Flammable –Unstable –Cannot be piped above 15 psi Oxygen-Fuel Welding

10. 11006115 Copyright  Business & Legal Reports, Inc. Basic Rules for Oxyacetylene Welding Blow out cylinder valve Release regulator Stand to one side of regulator Open cylinder valve slowly Not more than 15 psi

11. 11006115 Copyright  Business & Legal Reports, Inc. Basic Rules (cont.) Purge oxygen and acetylene passages Light the acetylene Never use oil or grease Do not use oxygen Keep your work area clean

12. 11006115 Copyright  Business & Legal Reports, Inc. Storage area must be well ventilated Cylinders must be at least 20 feet from combustibles Valves must be closed Valve protection must be in place Inside storage must be limited to 2,000 cubic feet. Cylinders must be stored in upright position Oxygen must be at least 20 feet from fuel gas or 5 feet with a 1/2 hour fire barrier Storage of Fuel Cylinders

13. 11006115 Copyright  Business & Legal Reports, Inc. Never lift cylinders by the service valve or valve protection (use slings, net, etc.) Keys, handles, hand wheels must be present Use proper regulator Open acetylene valve no more than 1 1 / 2 turns Gas Cylinder Precautions

14. 11006115 Copyright  Business & Legal Reports, Inc. Protective Devices Pressure relief valves Backflow preventers Fuel gas hose—red (sometimes black) Oxygen hose—green Hose protection required Pressure-reducing regulators

15. 11006115 Copyright  Business & Legal Reports, Inc. Arc Welding Electric current fuses parent metal and welding rod Indispensable in metal working Used for carbon and alloy steels and non- ferrous metals

16. 11006115 Copyright  Business & Legal Reports, Inc. Air must be kept away from weld area Shielding protects the integrity of the weld joint Flux or gas mixture is used as a “shield” Shielding

17. 11006115 Copyright  Business & Legal Reports, Inc. Common Arc Welding Processes Shielded metal arc welding (stick welding) Gas metal arc welding (MIG welding) Gas tungsten arc welding (TIG welding) Flux cored arc welding Submerged arc welding Arc cutting Plasma arc cutting

18. 11006115 Copyright  Business & Legal Reports, Inc. Welding machine must be grounded Work area must be dry and free of hazards Connections must be tightly made Splices within 10 feet of holder are prohibited Cables must be maintained and conductors well insulated Installation and Maintenance

19. Welding Health Hazards Zinc Cadmium Beryllium Iron Oxide Mercury Lead Fluorides Chlorinated hydrocarbon solvents Phosgene Carbon monoxide Ozone Nitrogen Oxides 11006115 Copyright  Business & Legal Reports, Inc.

20. Welding Physical Hazards Ultraviolet radiation Infrared radiation Intense visible light

21. 11006115 Copyright  Business & Legal Reports, Inc. Lens Shades for Typical Welding Welding Process Shielded metal arc Gas metal arc Gas Tungsten arc Torch brazing Gas welding Lens Shade Number 10-14 11-12 12 3 or 4 4-8

22. 11006115 Copyright  Business & Legal Reports, Inc. Quiz 1.Fuel cylinders must be stored at least _____ feet from combustibles. 2.Shielding is a process used to protect the eyes from welding fume. True or False 3.Three physical welding hazards are ____________ radiation, infrared radiation and intense visible light. 4. You should not use oxygen as a substitute for air. True or False 5.As long as they are secure, fuel cylinders can be stored on their side. True or False

23. 11006115 Copyright  Business & Legal Reports, Inc. Quiz (cont.) 6.Gas Metal Arc Welding is also known as _____________ welding. 7.Exposure to zinc fumes may cause metal fume fever. True or False 8.Cylinder inspection requirements are regulated by the Department of ____________________. 9.Acetylene has a very narrow flammable range. True or False 10.Backflow prevention should be provided for oxygen cylinders. True or False

24. 11006115 Copyright  Business & Legal Reports, Inc. Quiz Answers 1.Fuel cylinders must be stored at least 20 feet from combustibles. 2. False. Shielding is a process used to keep air away from the weld. 3.Three physical welding hazards are ultraviolet radiation, infrared radiation, and intense visible light. 4. True. You should not use oxygen as a substitute for air. 5.False. Fuel cylinders must always be stored upright. 6.Gas Metal Arc Welding is also known as MIG welding.

25. 11006115 Copyright  Business & Legal Reports, Inc. Quiz Answers (cont.) 7.True. Exposure to zinc fumes may cause metal fume fever. 8.Cylinder inspection requirements are regulated by the Department of Transportation. 9.False. Acetylene has a very wide flammable range. 10.True. Backflow prevention should be provided for all oxygen cylinders.