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POLYMER WASTE treatment

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Presentation on theme: "POLYMER WASTE treatment"— Presentation transcript:

1 POLYMER WASTE treatment
PATPERT TEKNOW SYSTEMS PVT. LTD. PATPERT DESIGN. DEVELOP. DEPLOY. POLYMER WASTE treatment Presentation to: ASSOCHAM “Plenary Session - III” :Recycling of Plastic Waste of the Summit May 30, 2015

2 DESIGN. DEVELOP. DEPLOY. PATPERT : INTRODUCTION CREDENTIALS PATPERT
PATPERT, India is an emerging group having its verticals Waste to Energy, Process Engineering Design, Project Management, Certification Consultancy and International Trading. CREDENTIALS Establishment : 2008 ISO 9001:2008 Certified organization. CRISIL Rated firm with SE3B Rating. More than 25 professionals from various engineering streams like Chemical, Mechanical, Production, Instrumentation Are Our Resources. International exposure in different continents like Europe, Middle East Asia, Africa and South East Asia. DESIGN. DEVELOP. DEPLOY.

3 DESIGN. DEVELOP. DEPLOY. PATPERT – Business Verticals PATPERT
Plastic Waste to oil conversion plants : Capacities 50 Kg to 10 Tons per day. Tyre / rubber Waste to oil conversion plants : Capacities 5 Ton to 50 Tons per day. Food Waste to composter : 50 to 300 KG. Wet Waste dryer unit : 1 t 5 Tons per day. Fermentation units : 100 Liter to 1000 Liters per batch. Windmill (Vertical Axis) : 200 w to 10 KW. Solar + Wind (Hybrid System) : 1 to 10 KW. Technology for the Distilleries and Bio-fuels. Fuel Ethanol Plant using Molecular Sieve Dehydration Technology. Rectified spirit and Superfine Extra Neutral Alcohol using Multi-pressure Vacuum Distillation Technology. Alcohol Based Chemicals like Ethyl Acetate, Acetic Acid Plants. Bio Gas Plant. Composting. Power Co-generation Plants. Effluent Treatment Plants. Spent wash evaporators with heat integration. DESIGN. DEVELOP. DEPLOY. Waste Treatment & Renewable Technologies Process Solutions

4 DESIGN. DEVELOP. DEPLOY. PATPERT – Business Verticals PATPERT
Process Engineering : MBEB, PFD, P&ID, plant layout etc. Design & Engineering : Heat Exchanger, Pressure Vessel, Storage Tanks etc. Piping Engineering : Piping layout, Isometrics, and Thermal stress analysis etc. Software & Simulations : PDMS, STAAD, ASPEN, HTRI, VB based programming, solid works, PV – elite etc. Pre Order Engineering : FEED Packages, Estimations, Market Surveys etc. Quality, Environmental Management : ISO 9001, ISO 14401 Food Safety, Health Safety Management : ISO9001,ISO14001, ISO 22000 Information Security, Integrated, Automotive Industry : ISO 27001, IMS, TS 16949 Hazard Analysis, CE Marking, Testing Laboratories : OHSAS 18001, CE, ISO 17025 Health Care Commodity : Surgical Goods, Hospital Furniture, Medical Apparatus etc. Engineering Equipment : Pharmaceutical, Food Processing, Packaging etc. Construction Equipment : Concrete mixer, Concrete batching plants, Pumps etc. Food Commodity : Potatoes, Onion, Grain, Spices, Fishes etc. Design Solutions DESIGN. DEVELOP. DEPLOY. Management Certifications International Trading

5 DESIGN. DEVELOP. DEPLOY. PATPERT ADVANTAGE PATPERT EXPERIENCE:
More than 6 years hands-on experience. COMPETENCY: Competent & experienced team of professionals, In-house Testing Facilities TECHNOLOGY: Well proven, established & safe Process. Applied for PATENT. CERTIFICATIONS: ISO 9001: 2008 Organization. CE Marking Equipment (If recommended) SUPPORT: Assured After sales services ACHIEVEMENT: More than 25 PLANTS Supplied & running Successfully. CRISIL (3EB) Rated Organization. Tie-ups with University for IIC (Industry – Institutional Collaboration) DESIGN. DEVELOP. DEPLOY.

6 DESIGN. DEVELOP. DEPLOY. Sustainability
PATPERT Sustainability through ‘Clean Development – Green Development’, utilizing existing/renewable energy sources; 1. Solar Energy 2. Wind Energy 3. Heat/Energy Recovery Units 4. Waste to Energy – Bio-methanation/Pyrolysis DESIGN. DEVELOP. DEPLOY.

7 DESIGN. DEVELOP. DEPLOY. INVENTION NEED
PATPERT Get rid of non-degradable waste ‘Keep Clean – Go Green’ Philosophy Waste to Energy (Electricity, Heat, etc.) DESIGN. DEVELOP. DEPLOY.

8 DESIGN. DEVELOP. DEPLOY. Opportunity Various Capacity plants
PATPERT Various Capacity plants Standalone Commercial installation Allied Units with Waste treatment facility Small units under CSR/EPR Customized units for specific requirements DESIGN. DEVELOP. DEPLOY.

9 PATPERT DESIGNED CATALYTIC REACTION ‘GASOLYSIS’
TECHNOLOGY PATPERT PATPERT DESIGNED CATALYTIC REACTION ‘GASOLYSIS’ DESIGN. DEVELOP. DEPLOY.

10 DESIGN. DEVELOP. DEPLOY. KNOW-HOW
PATPERT DESIGN. DEVELOP. DEPLOY. Polyethylene Linear polymer chains Polypropylene GASOLYSISTM is thermal cracking of Polymers.

11 PROCESS FLOW DIAGRAM PATPERT DESIGN. DEVELOP. DEPLOY.

12 DESIGN. DEVELOP. DEPLOY. RAW MATERIALS
PATPERT HDPE, LDPE, PP, PET, Rubber, Tyres, Used oils, Etc. Shall be free of adulteration (Moisture, Paper, Dust…..) DESIGN. DEVELOP. DEPLOY.

13 DESIGN. DEVELOP. DEPLOY. PRODUCTS AND APPLICATIONS
PATPERT DESIGN. DEVELOP. DEPLOY. Liquid Hydrocarbons – FUEL - Boilers, Petro-Chemicals GAS – Captive Consumption (Heating) or Electricity Generation Carbon (Residue) – Solid Fuel, TAR additive (Road) Steel : Scrap

14 EVOLUTION PATPERT SEEDING DEVELOPMENT GROWTH DESIGN. DEVELOP. DEPLOY.

15 DESIGN. DEVELOP. DEPLOY. BATCH SYSTEMS EURO-SHOE (TATA INTL.), CHENNAI
PATPERT DESIGN. DEVELOP. DEPLOY. EURO-SHOE (TATA INTL.), CHENNAI

16 DESIGN. DEVELOP. DEPLOY. BATCH SYSTEMS NESTLE INDIA, HIMACHAL PRADESH
PATPERT DESIGN. DEVELOP. DEPLOY. NESTLE INDIA, HIMACHAL PRADESH

17 DESIGN. DEVELOP. DEPLOY. BATCH SYSTEMS SRI SRI RAVISHANKAR GURUJI
PATPERT DESIGN. DEVELOP. DEPLOY. 200kg Batch Unit at “ART OF LIVING” INTL CNETRE. Bangalore inaugurated by SRI SRI RAVISHANKAR GURUJI on his Birthday May 13, 2015

18 TYRE PLANT PATPERT DESIGN. DEVELOP. DEPLOY. Urja Process, Pune

19 DESIGN. DEVELOP. DEPLOY. CONTINUOUS PLANTS BVG CLEANTECH - PUNE
PATPERT BVG CLEANTECH - PUNE DESIGN. DEVELOP. DEPLOY. NEHA INDUSTRIES - JALGAON

20 TURNKEY SOLUTIONS PATPERT DESIGN. DEVELOP. DEPLOY. SITE EXECUTION

21 EXECUTION PATPERT DESIGN. DEVELOP. DEPLOY. INSULATION INSTRUMENTATION

22 DESIGN. DEVELOP. DEPLOY. FACTS & FIGURES – PLASTIC WASTE
PATPERT Plant Capacity: 2500 kg/day Plastic Waste Oil Production : 1250 Lit Gas Production : 400 – 500 kg Sludge (Carbon) : 400 – 500 kg Recommended Feed free of moisture, soil, organic matter, metal & other non-plastic material, etc. for more & better yields DESIGN. DEVELOP. DEPLOY.

23 DESIGN. DEVELOP. DEPLOY. FACTS & FIGURES - PLASTIC WASTE Consumption:
PATPERT Consumption: Electricity : 40 – 50 hp (CT/Compressor/Feeding/Reactor/Sludge) Catalyst (A) : 10 – 15 kg/day (0.5 – 1%) Catalyst (B) : 20 kg every month DESIGN. DEVELOP. DEPLOY. Gross Calorific Value Oil GCV – kcal/kg Gas GCV – kcal/kg Sludge GCV – kcal/kg)

24 DESIGN. DEVELOP. DEPLOY. FACTS & FIGURES - PLASTIC WASTE Parameters:
PATPERT Parameters: Reactor temp. : 300 – 400 0C Gas Compressor : Comp. Press. 5 kg/cm2 Exhaust Outlet : 250 – 300 0C DESIGN. DEVELOP. DEPLOY.

25 DESIGN. DEVELOP. DEPLOY. FACTS & FIGURES – USED TYRES
PATPERT Plant Capacity: kg/day Waste Tyre Oil Production : 5000 Lit Gas Production : 1000 – 1500 kg Sludge (Carbon) : 3000 – 3500 kg DESIGN. DEVELOP. DEPLOY. Consumption: Electricity : 60 kW (CT/Compressor/Feeding/Reactor/Sludge)

26 DESIGN. DEVELOP. DEPLOY. FACTS & FIGURES – USED TYRES
PATPERT Gross Calorific Value: Oil GCV – kcal/kg Gas GCV – kcal/kg Sludge GCV – kcal/kg) DESIGN. DEVELOP. DEPLOY. Parameters: Reactor temp. : 300 – 400 0C Gas Compressor : Comp. Press. 5 kg/cm2 Exhaust Outlet : 250 – 300 0C

27 DESIGN. DEVELOP. DEPLOY. CLIENTELE PATPERT Plastic 50 kg (Batch)
Euroshoe (TATA Intl.), Chennai Nestle India Ltd., HP Rudra Environmental Solutions Unity Green Environment Plastic 200 kg (Batch) PepsiCo India Holdings ART OF LIVING (International Centre), Ashram Bangalore Plastic 2.5 TPD Cont. BVG Cleantech, Pune Neha Industries, Jalgaon Hanjer Biotech Energies Pvt. Ltd Tyre 10TPD (Batch) Urja Processing, Pune DESIGN. DEVELOP. DEPLOY.

28 F DESIGN. DEVELOP. DEPLOY. Renewable uel…… uture..... THANK YOU !!!
PATPERT Renewable uel…… uture..... DESIGN. DEVELOP. DEPLOY. Please Contact Us: PATPERT TEKNOW SYSTEMS PVT. LTD. Office Address: S.No. 52/7B-2, Plot # 11, Near Burhani Park, Tilekarnagar, Kondhwa, Pune (MS) India Tel: Nilesh P. Inamdar Director – Business Development ( ) Web:


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