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Microstructures in Eutectic Systems: I
• Co < 2 wt% Sn • Result: --at extreme ends --polycrystal of a grains i.e., only one solid phase. L + a 200 T(°C) Co , wt% Sn 10 2 20 300 100 30 b 400 (room T solubility limit) TE (Pb-Sn System) L: Co wt% Sn a L a: Co wt% Sn
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Microstructures in Eutectic Systems: II
L: Co wt% Sn • 2 wt% Sn < Co < 18.3 wt% Sn • Result: Initially liquid + then alone finally two phases a polycrystal fine -phase inclusions Pb-Sn system L + a 200 T(°C) Co , wt% Sn 10 18.3 20 300 100 30 b 400 (sol. limit at TE) TE 2 (sol. limit at T room ) L a a: Co wt% Sn a b
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Microstructures in Eutectic Systems: III
• Co = CE • Result: Eutectic microstructure (lamellar structure) --alternating layers (lamellae) of a and b crystals. Adapted from Fig. 9.14, Callister 7e. 160 m Micrograph of Pb-Sn eutectic microstructure Pb-Sn system L a 200 T(°C) C, wt% Sn 20 60 80 100 300 L a b + 183°C 40 TE L: Co wt% Sn CE 61.9 18.3 : 18.3 wt%Sn 97.8 : 97.8 wt% Sn
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Microstructures in Eutectic Systems: IV
• wt% Sn < Co < 61.9 wt% Sn • Result: a crystals and a eutectic microstructure primary a eutectic b Pb-Sn system L + 200 T(°C) Co, wt% Sn 20 60 80 100 300 40 TE L: Co wt% Sn L a 18.3 61.9 S R 97.8 S R
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Hypoeutectic & Hypereutectic
300 L T(°C) L + a a 200 L + b b (Pb-Sn TE System) a + b 100 175 mm a hypoeutectic: Co = 50 wt% Sn hypereutectic: (illustration only) b Co, wt% Sn 20 40 60 80 100 eutectic 61.9 eutectic: Co = 61.9 wt% Sn 160 mm eutectic micro-constituent
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Intermetallic Compounds
Mg2Pb Note: intermetallic compound forms a line - not an area - because stoichiometry (i.e. composition) is exact.
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Cu-Zn Phase diagram
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Iron-Carbon Phase Diagram Extract
Fe3C (cementite) 1600 1400 1200 1000 800 600 400 1 2 3 4 5 6 6.7 L g (austenite) +L +Fe3C a + L+Fe3C d (Fe) Co, wt% C 1148°C T(°C) 727°C = T eutectoid A S R 4.30 0.76 C eutectoid B
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Pearlite Result: Pearlite = alternating layers of a
and Fe3C phases 120 mm Fe3C (cementite-hard) a (ferrite-soft)
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Hypoeutectoid Steel T(°C) d L +L g (austenite) Fe3C (cementite) a
1600 1400 1200 1000 800 600 400 1 2 3 4 5 6 6.7 L g (austenite) +L + Fe3C a L+Fe3C d (Fe) Co , wt% C 1148°C T(°C) 727°C (Fe-C System) C0 0.76 g
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Hypoeutectoid Steel 100 mm pearlite Proeutectoid ferrite a w = S /( R
+ ) Fe3C (1- pearlite g 100 mm pearlite Proeutectoid ferrite
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Hypereutectoid Steel T(°C) d L +L g g (austenite) Fe3C (cementite) a
1600 1400 1200 1000 800 600 400 1 2 3 4 5 6 6.7 L g (austenite) +L +Fe3C a L+Fe3C d (Fe) Co , wt%C 1148°C T(°C) (Fe-C System) g Co 0.76
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Hypereutectoid Steel proeutectoid Fe3C pearlite 60 mm w a = S /( R + )
(1- pearlite g 60 mm proeutectoid Fe3C pearlite
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Alloying Steel with More Elements
• Teutectoid changes: T Eutectoid (°C) wt. % of alloying elements Ti Ni Mo Si W Cr Mn • Ceutectoid changes: wt. % of alloying elements C eutectoid (wt%C) Ni Ti Cr Si Mn W Mo
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Taxonomy of Metals Steels Cast Irons <1.4 wt% C 3-4.5 wt% C
Alloys Ferrous Nonferrous Steels <1.4 wt% C Cast Irons 3-4.5 wt% C Cu Al Mg Ti microstructure: ferrite, graphite cementite Fe 3 C cementite 1600 1400 1200 1000 800 600 400 1 2 4 5 6 6.7 L g austenite +L +Fe3C a ferrite + L+Fe3C d (Fe) Co , wt% C Eutectic: Eutectoid: 0.76 4.30 727°C 1148°C T(°C)
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Steels
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