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Ethanol byproduct use by feedlots G. Erickson, T. Klopfenstein & many students
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DRY MILLING-WDG(+S) GRAIN GRIND, WET, COOK, ENZYMES YEAST FERMENTATION STILLALCOHOL & CO 2 STILLAGE DISTILLERS GRAINS WDG, DDG DISTILLERS SOLUBLES WDGS DDGS Abengoa Bioenergy, York, NE
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WET MILLING-CGF CORNSTEEP GRIND SEPARATION WET CORN GLUTEN FEED STARCH, SWEETENER, ALCOHOL GLUTEN MEAL CORN OIL STEEPCORN BRAN DRY CORN GLUTEN FEED SEM, screenings, dist solubles Cargill wet milling, Blair, NE
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Byproducts WDGS, modified (45% DM) WDGS, traditional (35% DM) DDGS (90% DM) Syrup, distillers solubles, CCDS WCGF (45% DM) WCGF-Sweet Bran (60% DM) DCGF Steep “new” distillers grains
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Testing Protocol Six Nebraska Dry Milling Ethanol Plants (WDGS and MDGS) –4 sampling periods (one year) 10 samples*d -1 5 consecutive d July, February, April, June 1 sample = 1 truck-load leaving plant –From the truck or pile to be loaded –Mixed and sub-sampled
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Dry Matter Variation in WDGS Overall Min.30.728.526.226.5 Max.35.237.235.835.1 Period 2 Min.32.028.526.2 1 26.5 Max.33.534.433.9 1 32.0 CV%1.24.07.10.9 Day CV%0.92.02.50.8 IIIIIIIV Ethanol Plant 1 29%.
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Nutrient Averages (All Plants) 31.0% CP 11.9% Fat 0.83% P 0.77% S
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Fat Results and Variation Plant ABCDEF Min Fat% -load 11.27.211.610.49.49.6 Avg Fat%12.111.013.012.211.012.0 Max Fat% -load 13.012.815.313.713.5 Fat Average by Plant within Period Range 10.2-13.3%
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Sulfur Results and Variation Plant ABCDEF Min S% -load 0.440.580.600.610.650.71 Avg S%0.710.740.760.830.760.85 Max S% -load 1.720.840.971.260.931.04
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Sulfur% -- Period 1
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Sulfur% -- Period 4
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Use Inclusion < 15% (2-3 lb): protein Inclusion > 15% (4+ lb): energy
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UNL Studies Used
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Linear P < 0.01 Average Daily Gain ADG, lb Quadratic P < 0.01 % WDGS (DM basis) WDGS LevelADG (lb) 03.47 103.70 203.83 30 3.87 403.81 503.66 Predicted Values
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Feed Conversion F:G WDGS LevelF:G 06.44 106.16 205.95 305.81 405.74 50 5.73 Predicted Values Linear P < 0.01 Quadratic P = 0.09 % WDGS (DM basis)
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Marbling Score Linear P = 0.05 Quadratic P = 0.05 % WDGS (DM basis)
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Studies Used ExperimentYearDiet DM % DDGSHd/Tx Benson et al.20050, 15, 25, 3548 Bremer et al.20050, 3060 Buckner et al.20070, 10, 20, 30, 4040 Ham et al.19940, 4032 May et al.20070, 2596
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Linear P < 0.01 Average Daily Gain ADG, lb Quadratic P < 0.01 % DDGS (DM basis) DDGS LevelADG (lb) 03.43 103.63 203.73 30 3.74 403.65 Predicted Values Cubic P = 0.54
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Feed Conversion F:G DDGS LevelF:G 06.62 106.41 206.31 306.31 406.42 Predicted Values Linear P = 0.07 Quadratic P = 0.02 % DDGS (DM basis) Cubic P = 0.97
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Marbling Score Linear P = 0.07 Quadratic P = 0.13 % DDGS (DM basis) DDGS LevelMarbling 0540 10535 20529 30524 40518 Predicted Values Cubic P = 0.79
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Modified WDGS Huls et al., 2008 Nebraska Beef Rep. (in press)
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Feeding Value Results Feeding Value =((DGS G:F/CON G:F)-1)/(DGS inclusion decimal))+100 01020304050 DDGS FV, % of corn 100153123107100 WDGS FV, % of corn 100145142137131126 Diet % DGS (DM basis) MDGS FV, % of corn100123127118109111
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Corn Price with WDGS 85% WDGS Price to Corn 40 Miles Distance
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WDGS Price to Corn 40 Miles Distance $3.50/bu Corn Price
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UNL Studies Used
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Average Daily Gain Diet DM % WCGF ADG (lb) Intercept cov. P = 0.05L P < 0.01 ≠ 0 P < 0.01 Q P = 0.67
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Feed Conversion Diet DM % WCGF F:G (lb/lb) Intercept cov. P = 0.05L P = 0.03 ≠ 0 P < 0.01 Q P = 0.48
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Feedlot Diet Issues for DGS Roughages Corn processing Rumensin & Tylan Feeding greater amounts Sulfur Phosphorus Storage
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Do we have to feed grain?
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Sulfur/Polio 4143 finished cattle 24 “pulled” as “brainers”
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Sulfur/Polio NRC.40% S < 20% byproduct, 0.1% “pulls” < 0.47% S, 0.14% “pulls” 0.47% to 0.58% S, 0.38% “pulls” >0.58% S, 6.06% “pulls”
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Sulfur/Polio Recommendations < 0.48% S – low risk 50% WDGS ≈ 0.47% suflur Know levels in byproducts Water S? Maintain roughage!, increase?
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High Levels of Wet Corn Gluten Feed DRC17.5%35.0%52.5%70.0%87.5% ItemControlWCGFWCGFWCGFWCGFWCGF ADG3.453.583.743.593.563.39 DMI22.8123.5823.8323.7122.7122.53 Feed/gain6.596.566.366.616.376.64
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BP (50:50 Blend) (%DM) WCGF/WDGS combination Loza et al., 2003
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BP ADG WCGF/WDGS combination Loza et al., 2003
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Feed Conversion Q = <0.05 L = 0.32 BP (%DM) Loza et al., 2003 WCGF/WDGS combination
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BP (%DM) (%DM) WCGF/WDGS combination Buckner et al., 2006
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P< 0.05 WCGF/WDGS combination Buckner et al., 2006
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P< 0.05 WCGF/WDGS combination Buckner et al., 2006
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WCGF/WDGS combination BP (%DM) (%DM) Loza et al., 2006
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ADG Lbs/d WDGS (%DM) Q = 0.05 L = 0.24 ab WCGF (%DM) 0 30 30 30 30 30 30 WCGF/WDGS combination Loza et al., 2006
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Q = 0.47 L = 0.76 WDGS (%DM) F:G WCGF (%DM) 0 30 30 30 30 30 30 ab WCGF/WDGS combination Loza et al., 2006
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Corn82.543.8--21.9- WDGS -43.865.643.832.832.8 WCGF---43.832.832.8 Soyhulls-----21.9 Grass--21.9--- Molasses5.0----- Alfalfa7.57.57.57.57.57.5 Supplement5.05.05.05.05.05.0 Higher DGS TRT:83% corn44DG:66DG:44DG:33DG:33DG: -corn-hay44GF33GF33GF -corn-hulls
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DMI26.125.226.624.826.125.8 ADG 4.034.474.033.974.163.73 F:G6.48 bc 5.65 a 6.61 c 6.26 b 6.28 b 6.93 d PEM, n000502 Higher DGS F:G P = 0.06 for WDG-hay and soyhulls TRT:83% corn44DG:66DG:44DG:33DG:33DG: -corn-hay44GF33GF33GF -corn-hulls
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Higher DGS-$
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Beef Extension Page http://beef.unl.edu Beef Reports
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CONTACT: Galen Erickson C220 Animal Science; P. O. Box 830908 Lincoln, NE 68583 geericks@unlnotes.unl.edu PH: 402 472-6402 Acknowledge: Nebraska Center for Energy Sciences Research / NPPD Abengoa Bioenergy Poet Nutrition Nebraska Corn BoardChief Ethanol Cargill Wet Milling Nebraska Beef Council UNL Foundation GARDUS BioEnergy
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