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ETH, July 21, 2008 Scherk’s 2 nd Minimal Surface, Snowsculpting, EuroGraphics Award Carlo H. Séquin University of California, Berkeley
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Brent Collins Hyperbolic Hexagon II
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Brent Collins: Stacked Saddles
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Scherk’s 2 nd Minimal Surface
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Normal “biped” saddles Generalization to higher-order saddles (monkey saddle)
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Scherk Tower Scherk Tower u 5-story core u Monkey saddles u Thick surface u “Flare” added
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Hyperbolic Hexagon by B. Collins u 6 saddles in a ring u 6 holes passing through symmetry plane at ±45º u = “wound up” 6-story Scherk tower u Discussion: What if … l we added more stories ? l or introduced a twist before closing the ring ?
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Solar Arch u 12 stories u 4 th -order saddles u 270° twist
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Closing the Loop straight or twisted
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Brent Collins’ Prototyping Process Armature for the Hyperbolic Heptagon Mockup for the Saddle Trefoil Time-consuming ! (1-3 weeks)
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Sculpture Generator I, GUI
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V-art Virtual Glass Scherk Tower with Monkey Saddles (Radiance 40 hours) Jane Yen
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Collins’ Fabrication Process Example: Vox Solis Layered laminated main shape Wood master pattern for sculpture
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Slices through Minimal Trefoil 50%10%23%30% 45%5%20%27% 35%2%15%25%
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u One thick slice thru sculpture, from which Brent can cut boards and assemble a rough shape. u Traces represent: top and bottom, as well as cuts at 1/4, 1/2, 3/4 of one board. Profiled Slice through Heptoroid
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Emergence of the Heptoroid (1) Assembly of the precut boards
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Emergence of the Heptoroid (2) Forming a continuous smooth edge
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Emergence of the Heptoroid (3) Smoothing the whole surface
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The Finished Heptoroid u at Fermi Lab Art Gallery (1998)
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“Scherk-Collins” Sculptures (FDM)
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Hypersculpture: Family of 12 Trefoils W=2 W=1 B=1 B=2 B=3 B=4
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Extending the Notion of a “Saddle” B=1 B=2 B=3 B = number of branches = the order of the saddles. B = 1: A “one-leg saddle”? just a simple band.
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Another Extension … Allow different kinds of “stretching” …
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Extending the Paradigm: Totem 3 Bronze Investment Cast
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Cohesion SIGGRAPH’2003 Art Gallery
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Going more then once around the loop... … results in an interwoven structure. w =380° w =560° w =720°
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11 Stories, Monkey-Saddles, w=2: cross – eye stereo picture
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9-story Intertwined Double Toroid Bronze investment casting from wax original made on 3D Systems’ Thermojet
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Stepwise Expansion of Horizon u Playing with many different shapes and u experimenting at the limit of the domain of the sculpture generator, u stimulates new ideas for alternative shapes and generating paradigms. Swiss Mountains
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Sculpture Generator 1 as a Playground The computer becomes an amplifier / accelerator for the creative process. Another occasion where Sculpture Generator 1 became invaluable...
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Silver Medal Winner: “Whirled White Web” (C. Séquin, S. Wagon, D. Schwalbe, B. Collins, S. Reinmuth) Snowsculpting Championships 2003
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Removing lots of snow … Day 1
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Day 2: Making a Torus
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End of Day 2 The Torus
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Day 3, am: Drawing Flanges
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Day 3, pm: Carving Flanges, Holes
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Day 4: Geometry Refinement
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End of Day 4: Desired Geometry
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Day 5, am: Surface Refinement
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Official Team Photo
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Judgement Time: Whirled White Web
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12:40 pm -- 42° F
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12:41 pm -- 42° F
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“WWW” Wins Silver Medal
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Large and Durable Sculpture ! u Need a material more permanent than snow...
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Another Inspiration: Brent Collins’ Pax Mundi (1997)
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Keeping up with Brent... u Pax Mundi cannot be done with Sculpture Generator I u Needs a more general program ! u First: Need to understand what is going on
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Sculptures by Naum Gabo Pathway on a sphere: Edge of surface is like seam of tennis- or base-ball; ==> 2-period Gabo curve.
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2-period “Gabo Curve” u Approximation with quartic B-spline with 8 control points per period, but only 3 DOF are used (symmetry!).
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4-period “Gabo Curve” Same construction as for as for 2-period curve
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Pax Mundi Revisited u Can be seen as: Amplitude modulated, 4-period Gabo curve
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SLIDE-GUI for “Pax Mundi” Shapes Good combination of interactive 3D graphics and parameterizable procedural constructs.
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2-period Gabo Sculpture Tennis ball – or baseball – seam used as sweep curve.
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Viae Globi Family (Roads on a Sphere) Viae Globi Family (Roads on a Sphere) 2 3 4 5 periods
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Via Globi 5 (Virtual Wood) Wilmin Martono
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Extension: Free-form Curve on a Sphere Carlo Séquin Jane Yen (2001) on the plane -- and on the sphere Interpolating Circle Splines
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Many Different Viae Globi Models
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Paradigm Extension: Sweep Path is no longer confined to a sphere! Music of the Spheres (Brent Collins)
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2006: Commission for a Big Sculpture! u Scale up original “Pax Mundi” (to 6ft diam.) u Less than 1500 pounds u Budget 50’000 $ u Due in 4 months ( Nov. 2006) u Collaboration: Collins, Reinmuth, Séquin u My task: Create the digital file for a mold master
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Target Geometry
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Emulation; Define Master Pattern u Use 4 copies. u Master to make a mold from.
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Subdivide into Two Master Segments
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Joe Valasek’s CNC Milling Machine u Styrofoam milling machine
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Machined Master Pattern #2
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(Cut) Master Silicone Rubber Mold
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Mold Several (4) Wax Copies
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Spruing the Wax Parts for Casting
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Ceramic Slurry Shell Around Wax Part
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Shell Ready for Casting
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Casting with Liquid Bronze
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Bronze Cast Slowly Cooling Off
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Cracking the Ceramic Shell
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The Freed Bronze Cast
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Assembly of Pieces
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Grinding the Welded Seams, Polishing the Surface
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Applying Patina
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Front Door H&R Block Building
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The Final Destination
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Steve Tightening the Bolts
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Brent Polishing Our Baby
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Motif Selected for EuroGraphics Award 3D-Print
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Splitting the Wheel
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The Components
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Creating the Half-Wheel Mold
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Dimpling the Clay Master
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Preparing the Last Piece of the Mold
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Pouring the “Top” Mold Piece
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Anatomy of the Mold Master and the 3 small silicone rubber pieces The large silicone rubber piece Hydrostone mother mold (for rigidity)
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Assembling the Mold
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Filling Mold with Wax
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Extracting the Wax Cast
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Wax Copy and FDM Master Wax-coated FDM masterWax copy from mold
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7 Secondary Copies in Wax
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Application of Ceramic Slurry
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Various Ceramic Shells
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Bronze Casting
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Breaking the Ceramic Shell
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Many Cast Pieces
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Cleaning Up the Cast Bronze Pieces
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Assemblies With Different Patinas Eurographics Awards
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Thanks to Steve Reinmuth... u for creating the beautiful patinas, u for the fabrication photographs.
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The Four Awards Handed Out April ‘08
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