1. Presented By: Louie Pronstroller Fall 2009 Class: IE 203 Professor Paul G. Ranky Due: November 25, 2009 My 22 Visual Models & Graphic Designs + Robot Program Created by: L. P. 2009

2. Use Visio, SolidWorks, AutoCAD, ProE, or Omnigraffle to draw high quality images as specified in syllabus. Ensure that images are copyright free. Properly reference an image if we use another source other than our imagination. Assignment Objective: Created by: L. P. 2009

3. (Tools in Proper Place) Created by: L. P. 2009

4. (Tools in Proper Place) Created by: L. P. 2009

5. (Inventory Control)

6. Created by: L. P. 2009

7. (Non-Conformance)

8. Created by: L. P. 2009

9. (Help Needed) Created by: L. P. 2009

10. (Help Needed)

11. (Quality Issue)

12. Created by: L. P. 2009

13. (Visual Control)

14. Created by: L. P. 2009 (Visual Control)

15. (Goal Achievement) Let’s see our productivity increase! *** Revenue $ Month 1 ---2---3---4---5---6---7---8---9---10---11---12 Created by: L. P. 2009

16. (Goal Achievement) Revenue $ Month * Last Month *This Month’s Goal $20K $24K

17. Created by: L. P. 2009 (Key Measure)

18. Created by: L. P. 2009 (Key Measure) Our Revenue $ *Our 2008 Net Income $50K Their Revenue $ * Their 2008 Net Income $150K Our Revenue $ *Our 2009 Goal +$90K Their Revenue $ *Their 2009 Financial Forecast -$20K

19. Created by: L. P. 2009 (Factory Performance) Productivity Last Month Productivity This Month

20. (Factory Performance) – see webpage for larger image

21. (Operator Effort) Created by: L. P. 2009

22. (Operator Effort) Created by: L. P. 2009

23. (Goal Prevention)

24. Created by: L. P. 2009

25. Image References: Standard shapes and arrows courtesy of MS Visio. Other standard images courtesy of MS Visio. All other images were created by me. Created by: L. P. 2009

26. 000001 Part Program Explanation: Simple Milling Demonstration Unmachined Block is aluminum. 3.000 long x 3.000 wide x 1.000 thick Part Zero X0 Y0 – is top left hand corner of the part looking at the machine. T1 ½” 4 Flute End Mill End Mill will remove a small amount of material from the Z surface (part thickness). 3 passes starting at X 2.1 Y0. Part/Table will feed right to left. Rapid left to right. % 000001 (Simple Milling Demonstration -comments are in these parentheses) (G54 is X Y Part Zero – work offset coordinate #1) (Material is 3” long by 3” wide by 1” thk. alum.) (T1 ½” 4 flute end mill) (Press Option Stop for M1) G17 G40 G80 G98 G28 G91 z0 y0 (machine zero thru original reference point) M01(optional program stop) (T1 ½” End Mill) N10 T1 M06 (tool change) S2200 M03 (speed of 2200 rpm + spindle runs clockwise) G00 G90 G54 X 2.1 Y0. (absolute positioning of tool is set) G43 H01 Z1. M08 (tool length compensation + coolant on) G01 Z-0.02 F30. G01 X-.5 F12. G00 Z1. G00 X 2.1 Y-0.90 G01 Z-0.02 F30. G01 X-.5 F12. G00 Z1. G00 X 2.1 Y-1.125 G01 Z-0.02 F30. G01 X-.5 F12. G00 Z1. M09 (coolant off) G28 G91 Z0. Y0. M05 (spindle stop) M30 (program end & reset) % Created by: L. P. 2009