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About India Steel Works

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Presentation on theme: "About India Steel Works"— Presentation transcript:

1

2 About India Steel Works
Who are we? About India Steel Works

3 INDIA STEEL WORKS LIMITED
OUR COMPANIES AND LOCATION ABOUT STAINLESS STEEL INDIA STEEL WORKS LIMITED Khopoli, Maharashtra, India ISINOX STEEL LIMITED Savroli, Maharashtra, India (Location around 80 kms from Mumbai International Airport) Integrated Manufacturers of Stainless Steel and Special Steel Long Products Production & Quality Assurance facilities managed by industry experts at each Department Certified with ISO 9001:2008 by IRQS, ADW0/W2/W10 & PED 97/23/EC by TÜV NORD & SIRIM International Malaysia

4 ABOUT STAINLESS STEEL BACKGROUND /MILESTONES
1959: Founded by Mr. Harbanslal Gupta as ISIbars (India Steel Industries) at Central Mumbai for bright bars and several other products with annual capacity of 4000 tons. The Company is one of the pioneers in Exports of S.S. Bright Bars from India. 1990: ISIbars Pvt Ltd (ISI standing for India Steel Industries) is floated and sets up  in Turbhe, Navi Mumbai for the manufacture of stainless steel bright bars. 1994: ISIbars integrates backwards into steel melting and hot-rolling (Round Bars) by setting-up a steel-plant in Khopoli, near Mumbai. 1997: A wire division is started under the name Isinox Steels Ltd at Savroli near Mumbai 1998: A state-of-the-art bar and rod rolling mill is bought from Pomini S.p.a. (now Siemens VA) of Italy & commissioned successfully. : Bright Bar capacity in Navi Mumbai shifted and merged into the Khopoli facilities.

5 PRODUCT RANGE STAINLESS STEEL GRADES – WE OFFER
1. General Quality / Purpose: 201, 202, 204Cu 301, 302, 303, 304, 304L, 316, 316L, 316Ti, , 409Cb 410, 420, 430, 430L 2. Fastener Quality : 304L, 316L, 410, 430L 3 Free Machining Quality : 303, 304LHS, 316LHS, 416, 430F, Heat Resistance Quality : 310, 310S 5 Spring Quality : 301, 302, 302B 6 Welding Electrode Grades: ER307, ER307Si, ER308L, ER308LSi, ER308LW, ER308H, ER309L, ER316L,ER316LSi, ER410NiMo 7 Ball Making Purpose : 420B, 420C, S2

6 CAPACITY : Current Production Capacities FOR STAINLESS STEEL Product
Qty. (MT. p.a.) Billets 80,000 Hot rolled bars/ Sections 60,000 Wire Rods 120,000 Bright Bars 18,000 Wires 7,000 Sales Turnover Year 2013 – 2014 (excluding ISINOX) Rs. 686 Crore No. of Employees 1000 +

7 ABOUT INDIA STEEL WORKS : FACILITY DETAILS
PROCESS FLOW CHART ABOUT INDIA STEEL WORKS : FACILITY DETAILS Casting Scrap + Ferro Alloys Melting + Secondary Refining AOD Converter Ladle Refining Furnace Heat Treatment + Pickling Inspection Rolling Pomini Wire Rod Mill Bar Mill : Round Bars Angle Flat Bars DIPATCH : HR or HRA or HRAP WIRE RODS Bright Bars : Wires :

8 ABOUT INDIA STEEL WORKS : FACILITY DETAILS
MAIN RAW MATERIAL ABOUT INDIA STEEL WORKS : FACILITY DETAILS SCRAP Incoming Inspection 100% Lots are checked for the grade and radioactivity

9 ABOUT INDIA STEEL WORKS : FACILITY DETAILS
Melting facilities ABOUT INDIA STEEL WORKS : FACILITY DETAILS Name of Machine Capacity Electric Arc Furnace 20 MT / Heat Electric Induction Furnace X 2 Nos. (one electric panel)

10 ABOUT INDIA STEEL WORKS : FACILITY DETAILS
Secondary refining facilities ABOUT INDIA STEEL WORKS : FACILITY DETAILS Name of Machine Capacity AOD Converter (with Automatic Gas Mixing Station) 25 MT Ladle Refining Furnace

11 ABOUT INDIA STEEL WORKS : FACILITY DETAILS
Casting facilities ABOUT INDIA STEEL WORKS : FACILITY DETAILS Name of Machine Capacity Billet Continuous Casting Machine 2 Strand 6 Mtr. Radius

12 ABOUT INDIA STEEL WORKS : FACILITY DETAILS
CASTING facilities ABOUT INDIA STEEL WORKS : FACILITY DETAILS

13 ABOUT INDIA STEEL WORKS : PRODUCT
Wrm rolling facilities ABOUT INDIA STEEL WORKS : PRODUCT Name of Machine Capacity Pomini Continuous Wire Rod Mill ( Italy ) 5.50 to 31.5 mm Wire Rod, 1 MT coil weight 16 Stands Continuous Mill Garret Coiler Block with 8 stands

14 ABOUT INDIA STEEL WORKS : FACILITY DETAILS
ROLLING MILL facilities ABOUT INDIA STEEL WORKS : FACILITY DETAILS

15 ABOUT INDIA STEEL WORKS : PRODUCT
ROUND BAR MILL FACILITIES ABOUT INDIA STEEL WORKS : PRODUCT Name of Machine Capacity Rolling Mill (18” 4 Stands Cross Country Mill) Round (mm) 26.5 to 135.0 RCS (mm) 50 to 100 Angle (mm) 50*50*5 65*65*5 Expanding further Flats (For Utensils Purpose, in rectangle shape) Up to 150 x 25 mm

16 ABOUT INDIA STEEL WORKS : FACILITY DETAILS
HEAT TREATMENT CAPACITY ABOUT INDIA STEEL WORKS : FACILITY DETAILS Name of Machine Capacity Solution Annealing 2000 MT per month Quenched & Tempered 500 MT per month Spherodized Annealing

17 ABOUT INDIA STEEL WORKS : FACILITY DETAILS
BRIGHT BAR FACILITES ABOUT INDIA STEEL WORKS : FACILITY DETAILS World Class Equipments like Combined Drawing Machine, Schumag Machine, Kieserling Machine, Peeling Machine, Lid Koping Machine, Centreless Grinding Machine, Chamfering Machine, Belt Polishing, Buffing Machine

18 ABOUT INDIA STEEL WORKS : PRODUCTS
PRODUCTS : BRIGHT BARS ABOUT INDIA STEEL WORKS : PRODUCTS COMBINED SIZE RANGE: DIA 3 MM – 130 MM COLD DRAWN & POLISHED BARS Size Range: 3 mm – 30 mm SMOOTH-TURNED & POLISHED BARS Size Range: 25 mm – 130 mm Length: 3 – 6 meters ; as per customer specific requirement. (Tol. 50 mm on request). Size Tolerance h8, h9, h10, h11, k-12, k-13, Din Standards

19 ABOUT INDIA STEEL WORKS : FACILITY DETAILS
WIRE DRAWING FACILITIES ABOUT INDIA STEEL WORKS : FACILITY DETAILS State of the Art facilities for Wire Drawing and Annealing

20 ABOUT INDIA STEEL WORKS : PRODUCTS
PRODUCTS : wires ABOUT INDIA STEEL WORKS : PRODUCTS COMBINED SIZE RANGE: DIA 0.80 MM – 8.0 MM BRIGHT FINISH MATT FINISH Soft Annealed 1/4 HARD 1/2 HARD Spring Hard COIL ID : 300 & 500 mm COIL WT : 50 – 500 KGs (without weld) STANDARD TENSILE / AS Per CUSTOMER REQUIREMENT TENSILE STRENGTH

21 ABOUT INDIA STEEL WORKS : FACILITY DETAILS
INSPECTION & TESTING FACILITIES ABOUT INDIA STEEL WORKS : FACILITY DETAILS NAME OF EQUIPMENTS Micro-R Survey Meter (Rad Check Meter) ARL Spectrometer Mobile Spectrometer Fully Equipped Chemical Lab for Weight Analysis Tensile Testing Machine (UTM 40) Electronic Extensometer Rockwell Hardness Testing Machine Brinell Hardness Testing Machine Carl Zeiss Metallurgical Microscope Ultrasonic Testing Machine MPI Testing Machine

22 About India Steel Works : major customers

23 ABOUT INDIA STEEL WORKS : QUALITY
CERTIFICATIONS ABOUT INDIA STEEL WORKS : QUALITY ISO 9001:2008 AD 2000 Markblett W0 PED CERTIFICATE SIRIM INTERNATIONAL, MALAYSIA

24 Thank you


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