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Transformer Radiator Manufacturing

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Presentation on theme: "Transformer Radiator Manufacturing"— Presentation transcript:

1 Transformer Radiator Manufacturing
JADHAO Engineers Transformer Radiator Manufacturing

2 JADHAO Group Corporate Profile
JADHAO Engineers is part of a privately owned JADHAO Group of Companies based in India. JADHAO Group of Companies: Established in 1985 for manufacturing Gear Boxes. Employs about 500 people . Head office in Amravati & Exports office in Mumbai, India. Manufacturing facilities are centrally located in India at Nagpur & Amravati in Maharashtra State. Both locations are very well connected by Air, Rail & Road. Nearest sea port is Mumbai (450 miles). Industrial buildings measuring about sq meters built over an area of more than sq meters. The group has a leadership position in India for Cotton Ginning & Pressing Machinery & Plants.

3 JADHAO Group Group Companies
JADHAO Gears Private Limited JADHAO Steel Alloys JADHAO Icons JADHAO Engineers JADHAO International GUKSS Industries

4 JADHAO Group Products Manufactured
1985: Gear Boxes. 1987: Material Handling Systems for Power Stations. 1989: DR Ginning Machine -Standard. 1995: DR Ginning Machine –Extra Long. 1997: Hydraulic Cotton Lint Bale Press. 1998: Automated Material Handling Systems. 2000: Cotton Pre Cleaners & Lint Cleaners. 2001: DR Ginning Machine-Jumbo. 2005: On-line Steam Humidification System for Lint. 2007: Custom made Precision Machined Metal Components & Sheet Metal Parts for OEMs. 2009: Custom made Electrical Control Panels. 2010: Radiators for Electrical Transformers.

5 JADHAO Engineers Present Capabilities & Strengths
Dedicated facility for manufacturing: Pressed Steel Radiators for Power & Distribution Transformers, Marshalling Boxes, Transformer Tanks & Accessories, Electrical Power & Control Panels. Plant comprises of sq feet of works & 6000 sq feet of office space on a 3 acre plot. Plant is centrally located in a 5 Star Industrial Area in Nagpur, Maharashtra, India (short distance from major Indian sea ports). Use of latest technologies like CNC / Robotic / Automation in various operations to achieve consistently high quality for large quantities. Capability to supply products with Hot Dip Galvanizing. Strong Product Design & Development Team. Dedicate workforce with focus on “Total Quality”. Large space available for future expansions.

6 JADHAO Engineers Radiator Plant – Major Machinery
Automatic Roll Forming Line with in-line embossing & trimming facility to produce rolled sheets with highest degree of accuracy & quantity. Multi-Spot Welding Machines for higher productivity. DC Dual Seam Welding Machines to produce leak proof radiator elements. Industrial Robots (first time in India) for welding of the elements & header pipes to completely avoid leaks & improve aesthetics. Grit blasting facility with automatic grit recovery system to meet SA 2½ standard for surface for better paint adhesion. Custom-built Painting Stations with water curtains to enhance the aesthetics & avoid adverse effect on the environment 7 EOTs and 5 monorails for handling of the radiators during manufacture, packing & dispatch.

7 JADHAO Engineers Radiator Plant – Key Machinery
Multi Spot Welding Machine Automatic Roll Forming Line Automatic Spot & DC Seam Welding Machine Spot Welding Machine Spot Welding Machine

8 JADHAO Engineers Radiator Manufacturing – Key Stages
Radiator assembly and joint welding in progress Radiator after surface cleaning & first coat of paint Fully painted radiator inside the painting station A 3500mm radiator being taken for grit blasting Grit Blasting Chamber

9 JADHAO Engineers Switchboard Plant – Major Machinery
AMADA make CNC Turret Punching machine. AMADA make NC Bending machine. MIG & TIG welding machines. Powder Coating plant with ‘7 Tank’ surface treatment & Baking Oven. Assembly Line. Testing facility.

10 JADHAO Engineers Transformer Radiators - Product Range
JADHAO Engineers manufacture Pressed Steel radiators for Power & Distribution Transformers as per DIN & BSEN :2002, IEEMA, Customer specifications & drawings. Type of Radiators Manufactured: Integral Header Type Radiators. Header Type Radiators (80 & 100 NB). Swan Neck Type Radiators. 304 & 316 SS Grade Radiators. Hot Dipped Galvanized Radiators. Offset Type Radiators.

11 JADHAO Engineers Transformer Radiators - Size Range
Centre Distance: 500 mm to 3500 mm Widths:220 mm, 300 mm, 520 mm Sheet thickness: 1 mm to 1.6 mm Fins: 1 to 35 nos. Flange: 12 mm, 16 mm, 20 mm Header Pipe: 80 NB and 100 NB’ Stiffeners: 10 mm bright bar, 25 mm MS Flat Air / Drain Plug: As per IEEMA, DIN or Customer specification Paint Schemes: Enamel Primer / Epoxy Primer / Enamel Finish / Epoxy Finish / MIO / Polyurethane / Zinc Primer / Zinc Spray / Hot-dip Galvanized Internal Coat: Varnish / Paint Packing: Wooden Skeleton crates / Wooden Sea worthy crates

12 Contact Details Group web site: www.jadhaogin.com My contact details:
Mangesh Gharfalkar, Director (Europe), JADHAO International. Telephone: +44 (0) Mobile: +44 (0)

13 THANK YOU FOR YOUR TIME


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