1. Lathe Training

2. Agenda ST vs SL differences Super Speed models ST-20Y/ST-30Y DS-30

3. Automatic Tool Pre-Setter
Automatic or manual mode
IPS (Intuitive Probing System) based interface for user-friendly operation.
The probe can be activated thru the NC program for in-process tool wear adjustment and for tool breakage detection.
Everyday production and precision can be improved with the automation of setups and wear adjustments.

4. Automatic Tool Pre-setter
ATP page.
Prompts user for necessary inputs.
Will send code to MDI.

5. IPS Live Image Graphical representation of the machining process.
Has the capability to show main spindle, second spindle and tail stock simulations.

6. Live Tool Drive
Previous Live Tool drive units were belt driven and only 5 HP.
Current production is all gear driven.
7.5 HP motor is standard (was LT-HT option).

7. Live Tool Drive

8. Y-axis Details Is Y-axis an option? NO They are their own models.
What Y-axis models are available?
ST-20Y
ST-20SSY
ST-30Y
ST-30SSY
DS-30Y
DS-30SSY

9. Y-axis Details What is Y-axis?
A plane perpendicular to X-axis and Z-axis
What does Y-axis do?
Provides interpolated motion for OFF center feature machining on G17 and G19 planes.
Y-axis motion is achieved by interpolation of X-axis and a VIRTUAL horizontal axis.

10. Y-axis Details Y-axis saddle between wedge and Z-axis.
Same saddle between ST-20Y and ST-30Y

11. Y-axis Details
OK – What are the G17 and G19 planes?

12. Y-axis Details Is Live Tooling Standard on Y-axis models? YES
What does Live-Tooling include?
C-axis (Main Spindle Interpolated Motion)
Positioning Accuracy (+/ Degrees)
5 Hp motor (Current Design)
365mm Diameter Brake Disk
4,448 N Clamping Force
Face Mounted Heads (Radial and Axial)
1 Each Radial and Axial Milling Heads (Except HAE region)
3000 RPM
7.5 Hp Standard (Current Design)
22Nm Peak – 8.5Nm Continous
VDI40 Standard Size Shank
117.5mm Standard Coupling Length (ST/DS models)

13. Y-axis Details +/- 50mm axis travel
What are the specifications for the Y-axis?
+/- 50mm axis travel
50mm above and below spindle centerline
18 m/min Rapids
Max Thrust 1,738N
+/- 0,005mm Positioning
+/- 0,003mm Repeatability

14. LIVE TOOL HEAD SELECTION:
Y-axis Details
LIVE TOOL HEAD SELECTION:
AXIAL MILL DRILL ER32 1:1
HIGH TORQUE ER32 3:1
OFFSET 2” (50MM)
HIGH SPEED ER32 1:3
OFFSET
RADIAL MILL DRILL ER32 1:1
ANGULAR ADJUSTABLE 0-90 DEG ER :1
Y-AXIS KEYSET CUTTER ER :1

15. LIVE TOOL HEAD TURRET MOUNTING AND ALIGNMENT:
Y-axis Details
LIVE TOOL HEAD TURRET MOUNTING AND ALIGNMENT:

16. Y-axis Details OPERATION and PROGRAMMING:
Can I use canned cycles with the Y-axis?
Yes. It is possible the use canned cycles on a Haas Y-axis Lathe.
Radial canned Cycles – G19 Plane:
G75 (Grooving and Drilling Cycle)
G195 ( Right Hand - Live Tool Radial Tapping)
G196 ( Left hand - Live Tool Radial Tapping )
Axial canned Cycles – G17 Plane:
Drilling Cycles: G74, G81, G82, G83
Boring Cycles: G85, G89
Tapping: G95 and G186

17. Y-axis Details OPERATION and PROGRAMMING:
Updated Radial Canned Cycles:
* Next software Release:
G241 Radial Drill Canned Cycle  
G242 Radial Spot Drill Canned Cycle  
G243 Radial Normal Peck Drilling Canned Cycle   
G245 Radial Boring Canned Cycle  
G249 Radial Bore and Dwell Canned Cycle

18. Y-axis Details OPERATION and PROGRAMMING:
What are the most important things to consider when planning a set-up and program of a part?
Work Piece Diameter
Tool extension from holder (radial)
Required Y-axis travel from centerline
All points mentioned above work with or against each other when planning out a JOB. Careful consideration of the Y-axis envelope must be taken

19. Y-axis Work Envelopes

20. Y-axis Work Envelopes

21. Y-axis Work Envelopes

22. DUAL SPINDLE MODELS DS-30 DS-30Y DS-30SS DS-30SSY
(Medium Frame Models)
DS-30
DS-30Y
DS-30SS
DS-30SSY

23. WHAT WILL WE COVER? MODEL CONFIGURATION DETAILS
SECONDARY SPINDLE SPECS
PROGRAMMING AND EXAMPLES
TOOLING
OPERATION
SET-UP

24. Why a Dual-Spindle Machine?
COMPLETE PART MACHINING IN ONE SET UP
MINIMAL OPERATOR HANDLING
INCREASED THROUGHPUT – UNATTENDED
REDUCED WORK IN-PROCESS
FULLY SYNCHRONIZED TURNING
ON-THE-FLY PASS OFF
REDUCED CYCLE TIMES

25. DUAL SPINDLE MODELS Standard Features: Common Options:
• 8.3" Main Spindle Hydraulic Chuck
8.3" Sec Spindle Hydraulic Chuck
• Synchronous Turning Capability
• On-The-Fly Pass-Off
• 15" Color LCD Monitor
Spindle Orientation
B-axis Servo Driven Ball Screw
• Built-In USB Port
• 1 MB Program Memory
• Rigid Tapping
• Live Tooling / C Axis (Y axis only)
ISO Standard G-Code Programs
User Friendly Haas Control
• Live Tooling with C Axis
• High-Pressure Coolant
• Automatic Tool Presetter
• Belt-Type Chip Conveyor
• Ethernet Interface
• Haas Intuitive Programming
• Servo Bar Feeder Interface
• Parts Catcher
Remote Jog Handle
Servo Bar Feeder
High Intensity Lighting

26. Second Spindle (DS) vs Sub-Spindle (TL-15/25)
210mm chuck vs 135mm chuck (56% increase)
14.9 kW power vs 6.0 kW power (148% increase)
52.3mm vs 30mm drawtube diameter (74% increase)
Spindle synchronization
On the fly part hand off
Mechanical spindle brake
Available air jet blast for both spindles

27. DUAL SPINDLE SYSTEM Second spindle motor Second spindle housing
Secondary Brake

28. NEW SPINDLE BORE CAPACITY OPTIONS
Increase through bore and chuck on main spindle.
Available for all DS versions, SS, Y.
DS-3B : DS-30, DS-30Y
DS-3BSS : DS-30SS, DS-30SSY
3” (76.2mm) Bar Capacity 10” (254mm) Chuck Upgrade 30 Hp / 22.4kW 4,000/4,800 RPM Max A2-6 Spindle Nose Servo BAR300 – BAR3010SS

29. REVERSE LIVE TOOLING
KEYWAY CUTTER
Y-AXIS ER-32

30. REVERSE STATIC TOOLING
Twin-Bore Main
and Secondary Spindle
VDI40 – 1” (25mm) SHANK BAR

31. ES-0335 for tooling details
NEW EXTENDED TOOLING
DUAL-SPINDLE TOOLING 8” CHUCK CLEARANCE
1 EACH INCLUDED WITH ALL DUAL-SPINDLE MODELS
ES-0335 for tooling details
¾ (20mm) Tooling for VB24 Turret
1” (25mm) Tooling for VB12 Turret

32. 24 Station Hybrid Turret
VB24 / 12 VDI + 12 BOT
¾ (20mm) Tooling

33. SYNCHRONOUS CONTROL WHAT ARE THE G-CODES FOR SPINDLE SYNCHRONIZATION?
FANCY TERMINOLOGY FOR: SPINDLE SYNCHRONIZATION
WHAT ARE THE G-CODES FOR SPINDLE SYNCHRONIZATION?
G ENGAGE SPINDLE SYNCHRONOUS CONTROL (GROUP 0)
G DISENGAGE SPINDLE SYNCHRONOUS CONTROL (GROUP 0)
LIMITED TO 3400 RPM BY PARAMETER 854
WHAT HAPPENS ONCE SPINDLES ARE ENGAGED AND SYNCHRONIZED?
BOTH SPINDLES ACCELERATE AT THE SAME SPEED (G96) BOTH SPINDLES DECCELERATE AT THE SAME SPEED (G96) BOTH SPINDLES MAINTAIN COMMANDED SPEEDS AT ALL TIMES

34. SYNCHRONOUS CONTROL WHAT ARE THE BENEFITS OF SPINDLE SYNCHRONIZATION?
1) ALLOWS FOR ON-THE-FLY (WITHOUT SPINDLES AT FULL SPEED) PASSING OF PARTS FROM ONE SPINDLE TO THE OTHER IN EITHER DIRECTION
2) ALLOWS FOR CLAMPING OF PARTS WITH BOTH CHUCKS OR COLLETS FOR INCREASED RIGIDITY AND SUPPORT. SIMILAR TO BETWEEN CENTER TURNING BUT WITH GREATER BENEFITS.
3) DONE-IN-ONE PART MACHINING. MINIMIZE PART HANDLING AND MULTIPLE SET UPS. CYCLE TIME REDUCTION.

35. SYNCHRONOUS CONTROL

36. G & M Codes MAIN SPINDLE G & M CODES M10 – Main Spindle (CHUCK OPEN)
M11 – Main Spindle (CHUCK CLOSE)
M14 – Main Spindle (BRAKE ON)
M15 – Main Spindle (BRAKE OFF)
M03 (S) – Main Spindle Forward
M04 (S) – Main Spindle Reverse
M05 – Main Spindle Stop
M19 P0 – Secondary Spindle Orientation
( P0 = Orientation in Degrees)

37. G & M Codes SECONDARY SPINDLE G & M CODES
M110 – Secondary Spindle (CHUCK OPEN)
M111 – Secondary Spindle (CHUCK CLOSE)
M114 – Secondary Spindle (BRAKE ON)
M115 – Secondary Spindle (BRAKE OFF)
M143 (P) – Secondary Spindle Forward
M144 (P) – Secondary Spindle Reverse
M145 – Secondary Spindle Stop
M119 P0 – Secondary Spindle Orientation
( P0 = Orientation in Degrees)

38. G & M Codes
WHAT IS THE MOST EFFICIENT WAY TO PROGRAM SECONDARY SPINDLE OPERATIONS WHEN NOT USING A CAM SYSTEM ( IPS – VQC – HAND CAM).
G14 - Main to Secondary Swap ( MIRROR Z-AXIS )
G15 – Spindle Swap cancel ( MIRROR Z-AXIS CANCEL )
ELEMINATES THE NEED TO PROGRAM USING ALL SECONDARY SPINDLE CODES AND POSTIVE Z-AXIS MOTION THAT COULD BE VERY CONFUSING.

39. Z-AXIS MIRROR ON STD MAIN SPINDLE PROGRAM G14 MIRROR SECOND SPINDLE
OD ROUGH
%O0001 (TURNING)
N1 G50 S1500
G14 (MIRROR Z-AXIS)
N2 G00 T101 G97 S500 M03 (M144)
N3 G00 G54 X0 Z0.25 (G55)
N4 G01 Z0 F0.005
N5 G01 X0.50 K (K0.05)
N6 G01 Z-0.50 (Z0.05)
N7 G01 X0.75 K-0.050
N8 G01 Z-1.0 I0.050
N9 G01 X1.25 K-0.050
N10 G01 Z-1.5
N11 G00 X1.5 Z0.25
N12 M05 (M145)
N13 G15 (MIRROR CANCEL)
M30 %
STD MAIN
SPINDLE
PROGRAM
G14 MIRROR
SECOND
SPINDLE
PROGRAM

40. Z-AXIS MIRROR ON
WILL G14 MIRROR CANNED CYCLES SUCH AS DRILLING, TAPPING AND OD ROUGHING CYCLES LIKE G71 ??
YES. G14 WILL MIRROR EVERYTHING IN THE PROGRAM WITHOUT EXCEPTIONS MAKING IT ABSOLUTELY EASY AND QUICK FOR A CUSTOMER USED TO PROGRAMMING MAIN SPINDLE PARTS ONLY.

41. Questions?
Thank You