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ISOLOK® Liquid/Slurry Automatic Samplers

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Presentation on theme: "ISOLOK® Liquid/Slurry Automatic Samplers"— Presentation transcript:

1 ISOLOK® Liquid/Slurry Automatic Samplers

2 Direct vs. Indirect

3 Terminology Review Anatomy of an ISOLOK® Sampler

4 Bottle adapter Nose Plunger Seals Plunger Piston Cylinder Module Annulus Body Module

5 Methods of Connection Instrument Hub Threaded Tri Clamp
Note: Only configuration available on M series sanitary

6 Line Adaptors

7 Line Adaptors

8 Line Adaptors

9 Line Adaptors

10 Available Accessories
Sampler Enclosures Sampler Heaters Sample Refrigeration Wear resistant liners i.e. nickel tungsten carbide SEVERAL optional materials of construction and seal choices Containers Container Adapters Mounting Kits Line Adapter Port Closures Controllers Batch or Composite Sampling Flush Valves

11 Liquid / Slurry ISOLOK® Product Line Overview

12 General Operation

13 SAMPLER MODELS Industrial Sanitary Dairy Models SAA, SAB, SAG, SAL
Models MSC, MSD, MSE Dairy Models M4KSA, MSA

14 Industrial Samplers

15 Industrial Samplers Process temperature – -40°F to 550°F (-40°C to 288°C) Slurry Solids – up to 3/8 in. (9 mm) outside diameter Dependent on model Viscosity up to 1,000 cP Available seals include epdm, viton®, filled Teflon®, Kalrez®, Buna-N, Halar®, Urethane, etc., etc., etc. Standard material of construction is 316 ss Optional materials: Hastelloy®, Titanium, AL6XN®, Carpenter-20, Ferralium, Monel, Kynar®, Zirconium, Nickel, Incoloy®, Inconel®, 17-4 PH, 400 series stainless, virtually any machinable material

16 Industrial Samplers SAA SAB SAG 3 or 8 cc volume per cycle
Line pressures up to 200 psi (14 bar) SAB 10 or 25 cc volume per cycle Line pressures up to 300 psi (21 bar) SAG 120 or 200 cc volume per cycle

17 Industrial Samplers SAL-A SAL-B Derived from the SAA sampler
Integrated isolation ball valve (ISOVALVE® ) 3 or 8 cc volume per cycle Line pressures up to 200 psi (14 bar) SAL-B Derived from the SAB Sampler 8 or 25 cc volume per cycle Line pressures up to 300 psi (21 bar)

18 Model SAA Instrument Hub Threaded Nose

19 Model SAA

20 Model SAB

21 Model SAB

22 Model SAG

23 Model SAG

24 Model SAL Sampler Evolved from the ISOLOK® SAB in 2001
Isolating ball valve (ISOVALVE®) allows sampler to be removed from process stream without additional isolation valves or process shut down

25 Base SAL

26 SAL with Park Position

27 SAL with Park Position

28 Why Park Position? Park position added in 2002 to keep abusive slurries from building up in the ISOVALVE® cavity Increases plunger and ball seat life

29 Sanitary Samplers

30 Sanitary Samplers Process temperature – -40°F to 550°F (-40°C to 288°C) Slurry Solids – up to 1/4 in. (6 mm) outside diameter Dependent on model Viscosity up to 150,000 cP Available seals include epdm, viton®, Kalrez®, Buna-N Standard material of construction is 316 ss Optional materials: Hastelloy®, Titanium, AL6XN®, Kynar®, 17-4 PH

31 Sanitary Samplers MSC MSD 14 cc volume per cycle
Line pressures up to 200 psi (14 bar) Low/Med Viscosity - discharge by gravity Viscosity up to 1,000 cP MSD 10 cc volume per cycle Line pressures of PSI (2-3 bar) 14 cc volume per cycle Line pressures of PSI (3-14 bar) High Viscosity – Contracting annulus Viscosity up to 150,000

32 Sanitary Samplers MSE 10 cc volume per cycle
line pressures < 30 PSI (2 bar) High Viscosity – Contracting annulus

33 MSC Sampler

34 MSC Sampler

35 MSD Sampler

36 MSD Sampler

37 MSE Sampler

38 MSE Sampler

39 Dairy Samplers

40 Dairy Samplers M4KSA MSA
3 cc volume per cycle primarily used for milk sampling but can be used for other free-flowing low viscosity fluids MSA 0.5 cc for on-truck and dairy farm truck loading approved for use in Canada – not yet approved in USA Both models are third party verified for the 3-A Sanitary Standards symbol administrative council and conform to section of the 3-A code

41 M4KSA SAMPLER

42 MSA Sampler

43 MSA Sampler

44 Controls

45 Controls EP-3 was the used for many years and was modular in design
EP-3 incorporated time delay relays and solenoids to actuate the sampler Over the years, more than 32 controller part numbers and configurations were commonly used In 2004 we decided to obsolete the EP-3 family of controllers and developed the next generation…the EP-4 The EP-4 consolidates the 32 control offerings down to six

46 EP-4 Controller Standard features Continuous composite
Batch (cycle counter) Batch load Two batch settings Flow proportional Pulse or 4-20 mA Remote start/stop Auto and manual operation (HOA switch) Start delay

47 EP-4 Controller Options
Air Eject/Purge Park Position CSA and CE Approval Proximity sensor integration Remote pneumatics

48 EP-4 Screen Views

49 Control Options (non-ep4)
Fully pneumatic controls (typically for explosive environments) Nema 7/9 Enclosure Proximity sensor integration CE Approval Nema 7/9 Enclosure

50 Summary

51 Benefits of Using ISOLOK® Automatic Samplers
Labor Savings Safety Operator exposure Uniformity and Consistency of sample Fixed volume at fixed time intervals Elimination of human error Elimination of material Loss, spillage, sample contamination, etc. Simplicity – Quick changeover of wear parts

52 Summary ISOLOK ® Samplers are well suited for high process pressure and temperature Isolate operator from process hazards Take fixed sample volume at consistent time intervals (using automatic control) to ensure sample is representative Modular design allows for a wide variety of configurations Materials of construction Seal options

53 Industry Profile Chemical Plastics Food Dairy Municipal Mining Nuclear
Pharmaceutical Cement


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