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Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. for “J” FORM PKG (SOJ, PLCC, ETC.) GULL FORM PKG (QFP, SOP, ETC.) GULL FORM.

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Presentation on theme: "Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. for “J” FORM PKG (SOJ, PLCC, ETC.) GULL FORM PKG (QFP, SOP, ETC.) GULL FORM."— Presentation transcript:

1 Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. for “J” FORM PKG (SOJ, PLCC, ETC.) GULL FORM PKG (QFP, SOP, ETC.) GULL FORM PKG (QFP, SOP, ETC.) 90° FORM PKG (DIP, SIP) 90° FORM PKG (DIP, SIP) for “J” FORM PKG (SOJ, PLCC, ETC.) GULL FORM PKG (QFP, SOP, ETC.) GULL FORM PKG (QFP, SOP, ETC.) 90° FORM PKG (DIP, SIP) 90° FORM PKG (DIP, SIP) ◀ TRIM/FORM/SINGULATION SYSTEM ▶

2 Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. INDEX 1.General Structure of Servo CAM of System 1.1 Comparison Table of CAM Structure 1.2 Layout of Micron CAM Structure 2.Mechanical D/T/F/S System for “ J ” Form PKG (PLCC32) 2.1 Specification & Configuration for Trim System 2.2 Top View of System 2.3 Front View of System 2.4 Specification & Configuration for Form/Sing System 2.5 Top View of System 2.6 Front View of System 2.7 Side View of System

3 Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. INDEX 3 Mechanical D/T/F/S System for “ Gull ” Form PKG (QFP100L-14X20) 3.1 Specification & Configuration for Trim System 3.2 Top View of System 3.3 Front View of System 3.4 Specification & Configuration for Form/Sing System 3.5 Top View of System 3.6 Front View of System 3.7 Side View of System 4Mechanical D/T/F/S System for “ 90  ” Form PKG (SK-DIP24) 4.1 Specification & Configuration of System 4.2 Top View of System 4.3 Front View of System

4 Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. ItemsMPC ’ s FeaturesOthers 1. Crank Shaft ⊙ Split Type w/ Strong Design - Easy Assy, Dis-Assy and Maint. ⊙ Solid Type w/ Weak Design - Difficult Assy, Dis-Assy & Maint 2. Cooling of Speed Reducer ⊙ Oil Circulation - Good Cooling Effect - Automatic Cleaning of Reducer inside by oil circulation ⊙ Fan or Grease - Less Cooling Effect 3. Index Unit ⊙ Rotary block driven by rack & pinion - Easy pitch adjustment, conversion and maintenance ⊙ Servo Motor or Ball Screw - Difficult pitch adjustment, conversion and maintenance - Low speed control - Weak to Inertia force 4. Overload Detect Unit ⊙ Air cylinder sensor type with strong design ⊙ Standard with weak design 5. Parts Assy Kit ⊙ Dowel pin or knob type - Easy Maintenance - Quick Conversion - Accurate Alignment & Adjustment ⊙ Bolting & Screw Type - Difficult Maintenance - Unstable Adjustment 6. General Design ⊙ Simple ⊙ Complicated

5 Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. Floater CAM Connecting Rod Crank Shaft (Split Type) Index CAM Main Servo Motor for Tool up/down & Index/Floater CAM Operation Speed Reducer Sub-Servo Motor for Tool Open Height Control during Jamming, Maintenance,Rework Air Cushion

6 Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. Specification & Configuration for PLCC32 Trim System System Mechanical CAM / Servo Motor (Easy Maintenance Concept) 2Up Progressive Magazine to Magazine Rotary Type Pick & Place Ionizer Blow for ESD Control, Cleaning Suction Hood for Resin Dust PLC Control with P.C Touch Screen & Ten Key Tool Q.C.C Type Tool ( 2Up Progressive ) Process : Degate → Dejunk → Debar Live Bug Vision Uncut Dam bar Check Quality No Chip-out, No Scratch, No Visual Crack & Micro Crack, No Bent or Damaged Lead, CPK2.3 Productivity SPM : 160~200 Uptime : 99.9% MTBA : 60 Mints MTBF : 200 Hrs

7 Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. On-Loading Belt Loading Orientation, Device Check Floater Tool (Degate,Dejunk, Debar) Index UnitIndex Rotary Vision Off-Loading

8 Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. Touch Screen Vision Monitor Rotary Type Pick & Place Multi Magazine Stock MGZ Elevator 2 Units CAM Servo Motor Floater & Index Orientation, Device Check Tool Vision Multi Magazine Stock MGZ Elevator 2 Units Scrap Hood

9 Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. Specification & Configuration for PLCC32 Form/Sing. System System 2 Individual Mechanical CAM / Servo Motors (Form / Singulation) Form (1up Progressive), Singulation (2up Progressive) Magazine to Tube, Auto Tube Change Rotary Type Pick&Place, L/F Flip-over Unit (On-Loading) Ionizer Blow for ESD Control, Cleaning Suction Hood for Resin Dust PLC Control with P.C Touch Screen & Ten Key Tool Q.C.C Type Tool 2 Sets (CAM Form 1up / Singulation 2up) Form Tool : L/L Cut →1 st Tip Form( “ R ” )→2 nd Form(60  )→3 rd L/D Form(90  )→Final Form Singulation Tool : Singulation Form Punch & Die with DFC, PKG Drop-Down Type Singulation Tool Dead Bug Vision Mis-Orientation, Uncut Dambar Check, Device Check Quality No Chip-out, No Scratch, No Visual Crack & Micro Crack, No Bent or Damaged Lead, Lead Coplanarity 2.0 Mils(Max.), CPK2.3 Productivity SPM : Form (100~120), Singulation (50~60) Uptime : 99.9% MTBA : 60 Mints MTBF : 200 Hrs

10 Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. Belt Loading Magazine On- Loading Vision Index Unit Index Rotary FloaterForm Tool (1up) Index Buffer Rail Sing Tool (2up) Unit Counter Chute Tube Off-Loading

11 Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. Touch Screen Vision Monitor Rotary Type Pick & Place Lead Frame Flip-Over Multi MGZ Stock MGZ Elevator 2 Units Vision Form Tool Index Buffer Sub-Rail Singulation Tool CAM Servo Motor for Singulation Scrap Hood Main CAM Servo Motor

12 Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. Tube Stock & Auto Tube Change Floater CAM Index CAM Main Servo Motor Air Blow Chute Unit Counter

13 Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. Specification & Configuration for QFP 100 T/F/S System System 3 Individual Mechanical CAM / Servo Motors Trim (1Up), Form(1Up), Sing(2Up Progressive) Magazine to Tray : 4 Mgz Stock, 30 Tray Stock Ionizer Blow for ESD Control, Cleaning Suction Hood for Resin Dust PLC Control with P.C Touch Screen & Ten Key Tool Q.C.C Type, Form Punch&Die with DFC, Pkg Push-up Type Sing. 1 st Tool (1up) : Dambar Cut→Lead Tip Cut 2 nd Tool(1up) : Form(1 Point CAM)→Lead Length Cut 3 rd Tool (2up) : Singulation Vision Uncut Dambar, Lead Check Quality No Chip-out, No Scratch, No Visual Crack & Micro Crack, No Bent or Damaged Lead, Lead Coplanarity 1.0mil, Tin Burr 2.0mil, CPK1.67 Productivity SPM : 100~120 (Trim 100, Form 100, Sing 60) Uptime : 99.9% MTBA : 60 Mints MTBF : 200 Hrs

14 Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. Pick&Place for L/F L/F MGZ Onloader Orientation, Reverse L/F, Device Check Trim Tool Form Tool Vision Buffer Transfer Pick & Place (1) Transfer Pick & Place (2) Tray Onloader Sing. Tool (2up) Tray Offloader Tray Transfer P&P

15 Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. Monitor Pick & Place Mgz Carrier Type Onloading Orientation, Reverse L/F, Device Check Vision Tray Onloading Tray Offloading Synchronized CAM

16 Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. Specification & Configuration for 24 SKDIP T/F/S System System Mechanical CAM/Servo Motor 1Up Progressive Magazine to Tube Ionizer Blow for ESD Control PLC Control with P.C Touch Screen & Ten Key Tool Dejunk  D/B & L/D Cut  Solid Roller Form  Singulation Q.C.C Type Module Live Bug Quality No Chipout, No Scratch, No Crack & Micro Crack, No Bent or Damaged Lead, Lead Coplanarity 2.0 Mils, CPK2.3 Productivity SPM : 80 ~ 120 Uptime : 99.9% MTBA : 60 Mnts MTBF : 200 Hrs

17 Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. Index CAM L/F P&P Orientation, Reverse L/F, Device Check Sensor Tube Stock Air Blower & Unit Counter Tube Off Loading L/F Scrap Discharge Index MGZ Transfer 24 SKDIP T/F/S System

18 Leading High Technology For Tomorrow’s Precision Industry Precision Co., Ltd. Monitor L/F P&P Mgz Loader Orientation, Reverse L/F, Device Check Tube Stock Air Blower & Unit Counter Main Servo Motor Master Die with Tool L/F Scrap Discharge Mgz Elevator Scrap Hood Press Guide Post Sub-Servo Motor 24 SKDIP T/F/S System


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