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ENERGY RECOVERY VENTILATION SAMSUNG ELECTRONICS Co. LTD.
INSTALLER ERV VER. 01- Jan. 2011 ENERGY RECOVERY VENTILATION [ERV Plus] SAMSUNG ELECTRONICS Co. LTD. HQ SE
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Trainer Profile Name : SAMSUNG ELECTRONICS CO.LTD
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Contents ■ ERV + Basics ■ Key Technology SAMSUNG ■ Controls & Solution
■ Case Study ■ ERV Line-up ■ Duct design SAMSUNG ELECTRONICS CO.LTD
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ERV Plus Introduction
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ERV + ERV Plus introduction
ERV Plus = ERV(Ventilator) + DX Coil + Humidifier(Option)
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ERV+ USP High efficiency of motor
■ Power consumption comparison by models 500 CMH 255% 1000 CMH 131% 100% 100% Samsung Company D Capacity Samsung Company D 500 CMH 220W 560W 1000 CMH 510W 670W
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ERV+ USP The Slimmest Height & Light Weight
- The slim height makes installation, maintenance and repair very easy 270mm Div D Company M Company X Company Samsung Product Image Height 387mm 317mm 365mm 270mm 100% 82% 97% 71% Weight 96kg 57kg 98kg 62kg 59% 102% 64%
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Optional Humidifier Kit
ERV + USP Simple line up - ERV PLUS = ERV (Ventilator) + Dx-Coil (Air conditioner) + Humidifier(Optional) => Install humidifier to ERV Plus at any time. + ERV Plus Humidifier Kit D Company M Company X Company Samsung Line Up Humidifier Model Non-Humidifier Model (Separated Model) + Optional Humidifier Kit
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ERV+ USP Filter high efficiency Samsung D company
High Efficiency Medium-filter D company Pre-filter ■ Classified as high efficiency Medium-filter, while the other is defined as pre-filter ■ Dust spot efficiency is over 70% (based on ASHRAE Std 52.1) ■ Fractional efficiency is over 60% (based on MIL,STD-282) Composition Spec. Filter media Media PP + PET Spun bond PP + PET Nonwoven Weight 120g/㎡ ± 10% Frame Material PET 260g/㎡ ± 20% Hot melt Nylon Softening point 139 ~ 149 ℃ 9
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ERV+ USP Class Standard 52.2 Min. Efficiency Reporting Value (MERV)
Pre/Medium (EN 779) HEPA/ULPA (EN1822) Pre filter 1 G 1 2 3 G 2 4 5 G 3 6 7 G 4 8 Medium Filter 9 F 5 10 11 F 6 12 F 7 13 F 8 14 F 9 HEPA 15 H 10 16 H 11 17 H 12 18 H 13 19 H 14 ULPA 20 U 15 U 16 U 17 D company Panel Type Compact Pocket Type G 35 MP 35 F 40 / F 45 Samsung Compact Pocket Type Compact ECO Pocket Type F 50 EP Series MF Series SF Series HEPA ULPA 10
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Total heat exchanger element
ERV + Basic Structure of ERV Plus Total heat exchanger element Humidifier (Option) ` Return Air Supply Air Exhaust Air Outdoor Air Access panel Filter PCB DX Coil Damper
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ERV + Basic Schematic diagram of ERV Plus
< DX Coil specification> Return air temp. sensor Suction air temp. sensor RHF050KHEA RHF100KHEA DX Coil L : 340 mm 2Row x 12 step L : 644 mm 3Row x 14 step Fin 1.5 FP, Slit ERV Plus Eva out temp. sensor DX coil Total heat exchanger Humidifier Gas pipe < EDM type EEV> OA temp. sensor Eva in temp. sensor EEV Liquid pipe Water feed pipe RHF050KHEA RHF100KHEA EEV DPF(Q) 1.3 DPF(Q) 2.0 - Max step
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ERV + Basic The specification of RHF050KHEA Classification Unit
Samsung (RHF050KHEA) D (VKM500GAMV1) Ventilation performance Air flow rate (㎥/h) 500 Static pressure (Pa) 160 180/*160 Power input (W) 220 560 Temp. exchange efficiency cooling (%) 70 76 heating 75 Enthalpy exchange 60 64 73 67 Outdoor air processing capacity (KW) 5.1 (ERV:1.5) 4.71 (ERV:1.91) 6.5 (ERV:2.5) 5.58 (ERV:2.38) Humidifying capacity (kg/h) 2.7 Sound level extra high (dB) 38.5/* 37.5 Set size (kg) 61 / * 63 96 /* 102 (mm) 1553*270*1000 1764*387*1214 * Including humidifier 13
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ERV + Basic The specification of RHF100KHEA Classification Unit (㎥/h)
Samsung (RHF100KHEA) D (VKM100GAMV1) Ventilation performance Air flow rate (㎥/h) 1000 950 Static pressure (Pa) 150 150 / *110 Power input (W) 510 670 Temp. exchange efficiency cooling (%) 70 74 heating 75 Enthalpy exchange 62 65 Outdoor air processing capacity (KW) 10.5 (ERV:3.4) 9.12 (ERV:3.52) 13.2 (ERV:5.2) 10.69 (ERV:4.39) Humidifying capacity (kg/h) 5.4 Sound level extra high (dB) 40.5/* 39.5 Set size (kg) 90 / * 93 114 / * 125 (mm) 1763*340*1135 1764*387*1214 * Including humidifier 14
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Temperature Efficiency
ERV + Basic Psychrometric chart plotting with cooling operation -5 5 10 15 20 25 30 35 40 RA SA OA Dry bulb (℃) 60 80 100 Absolute Humidity (kg/kg’) Enthalpy (kcal/kg) Cooling < Example> 71.7 kJ/Kg 62.82 kJ/Kg 53.77 kJ/Kg ERV Plus cooling performance Total heat exchanger DX Coil Heat recovery Cooling Cooling 35℃ RH 40% 27℃ RH 47% 29.5℃ RH 50.2% Temperature Efficiency Enthalpy Efficiency 13.3℃ RH 80% 32.4℃ RH 38% Enthalpy efficiency ratio = 49.5 %
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ERV + Basic Psychrometric chart plotting with heating operation
100 80 < Example> -5 5 10 15 20 25 30 35 40 60 2/1℃ Enthalpy (kcal/kg) Total heat exchanger 40 DX Coil Humidifier 41.91 kJ/Kg Absolute Humidity (kg/kg’) 20/15 ℃ 36.6 kJ/Kg Humidifying RA Heat recovery heating Humidifying 20.61 kJ/Kg 20 OA SA Heating 7℃ RH 87% 20℃ RH 59% Dry bulb (℃) 16.4℃ RH 67% Enthalpy efficiency 29.5℃ RH 40% 10.6℃ RH 79% 40 ℃ RH 12.2 % = 75 %
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Operation mode
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Operation mode Energy recovery(Heat-Ex) and By-pass ventilation
Air flow Damper Energy recovery (Heat exchange) By-pass <Wired remote controller> <Energy recovery mode display> <By-pass mode display>
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Operation mode Auto ventilation
-According to OA and Return air temperature, the mode is determined. - The operation mode will be operating during 30 min. Condition Energy recovery (Heat exchange) |OA temp. –RA temp| >= 5℃ By-pass |OA temp. –RA temp| < 5℃ Return air temp. sensor Outdoor air temp. sensor
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(Turbo and high fan mode)
Operation mode Clean up operation To make positive or negative pressure of room, supply and exhaust air volume can be different by Clean up operation . Switch 17 state Supply air volume Exhaust air volume Air volume difference On Selected fan mode Silent fan mode Max. 35 % (Turbo and high fan mode) Off To avoid toilet odor, more air volume 10 ~ 15% have to supply to make positive pressure of living Living Room Toilet Positive pressure
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Energy recovery ventilation
Operation mode Outing operation Operation mode Fan Energy recovery ventilation On : 10 min, Off : 50 min Low Quite operation The fan mode is fixed to the quite mode. Fan mode RHF050KHEA RHF100KHEA Turbo 38.5 40.5 High 36 38 Low 32 35 Quite 30 33
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Operation mode Energy saving operation
: Energy saving operation is run when all the following conditions are met. 1) One or more ERV units must be connected to MWR-WE10 (without or with indoor unit(s) ) 2) Either the indoor unit or ERV must be ON (if the indoor unit is ON, it must not be FAN mode). 3) ERV must not be in Outing mode 4) ERV external control must not be enabled. 5) ERV must not be in “Centralized” control mode. 6) ERV must not be in “Kitchen Hood” control mode. NOTE : The sub wired remote controller does not support energy saving mode
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Operation mode Energy saving operation Energy Saving
R : Room temperature / S : Setting temperature Default setting temperature : 26°C. User can change it Default setting temperature : 22°C. User can change it Cooling Heating R S 26°C S 22°C R Energy Saving Out temp < Set temp : Cool air intake ↑ Out temp < Room temp : Cool air intake ↑ Set temp < Out temp : Warm air intake ↑ Room temp < Out temp : Warm air intake ↑ Out temp >= Set temp : Heat exchange ↑ Out temp >= Room temp : Heat exchange ↑ Set temp >= Out temp : Heat exchange ↑ Room temp >= Out temp : Heat exchange ↑
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Thermo off (Ventilation operation)
Operation mode Auto operation (DX coil) Suction air temp. sensor A area Cooling operation B area Thermo off (Ventilation operation) C area Heating operation Suction air temp >= auto cooling setting temp.(*25 ℃) Suction air temp < auto cooling setting temp – Thermo off gap temp. (*25℃ – 10℃*) Set temp. range : Auto cooling set temp. : 15℃ ~ 30℃ Thermo off gap temp. : 5℃ ~ 15℃ Outdoor air temp. sensor Outdoor air temp. sensor * Default value can be changed by wired remote controller (SVC mode)
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Operation mode Heating operation (DX coil)
After working of ventilation mode, cooling and heating mode of DX coli is possible. Thermo on Thermo off Remark Cooling Suction air temp >= *Default set temp. Suction air temp <= *Default set temp. – 4℃ *Default cooling set temp. : 25℃ (Set temp range : 15 ~ 30℃) Heating Suction air temp <= *Default set temp. + **Compensation temp. - 6 Suction air temp >= *Default set temp. + **Compensation temp. - 2 *Default cooling set temp. 22℃ **Compensation temp. : 2, 5 ℃
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Safety operation Prevention of condensate
System is capable of self adjustment depending on outdoor temperature to prevent it from condensate on element Outdoor Temp Operation Type Intake Discharge Remarks Above 0℃ Normal Operation On 0 ℃ > TOA >-5 ℃ “A” Type Cyclic Operation Refer to below operation pattern Repeated on a regular time basis -5 ℃ > TOA >-10 ℃ “B” Type Cyclic Operation -10 ℃ > TOA >-15 ℃ Off Below -15 ℃ 80min 10min 80min 10min ‘A’ Type Both Intake and Discharge On Only Discharge On Both Intake and Discharge On Only Discharge On 50min 10min 50min 10min ‘B’ Type Both Intake and Discharge On Only Discharge On Both Intake and Discharge On Only Discharge On
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Fan operation with CO2 sensor
Refresh system - CO2 Sensor( option) CO2 Fresh Air Note K9 dip switch should be off position In general, above 1000ppm is regarded as pollution ☞ ERV is automatically operated to give fresh air into room by sensing CO2 Level Fan Speed depending on Co2 density □ CO2 1200ppm ↑ : Turbo RPM □ CO2 Density 800ppm ↑ : High RPM □ CO2 Density 800ppm ↓ : Low RPM
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Humidification
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Humidification Comparison of Humidifier kit D Company Samsung Image
Method Vaporizing(Evaporating) (Indirect water supply) (Direct water supply) Material PET (Poly Ethylene Terephthalate) Ceramic Cleanliness Need to clean It is possible that dust can stick the material during airflow and bacteria can breed in drain pan Don’t need to clean because Self-Cleaning Life Relatively Short Possibility of corrosion and contamination is higher than Inorganic material as compared with mineral material Relatively Long Because ceramic itself is inorganic material, possibility of corrosion and contamination is relatively low
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Humidification Components of Humidifier kit (Option )
RHF050KHEA RHF100KHEA Model MVO-VA050100 MVO-VA100100 Water feed pipe Solenoid valve Pressure regulation valve Strainer (1/2 Inch) Bracket Humidifier element RHF050KHEA RHF100KHEA Regular flow rate 0.2 L/min 0.4 L/min Connecting hose Connecting hose
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Humidification Humidifier kit assembling
K4 switch in PCB : Off position <Floating switch installation> Water spray hose <Connection of hose> <Installation of water feed pipe> <Connection wiring of float switch and solenoid valve> <Insulation>
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Humidification Maintenance of humidifier kit
Intake air temperature : 0 ~ 40 ℃ Supply water temperature : 2 ~ 40 ℃ Supply water pressure : 0.08 ~ 0.7 Mpa Use soft water Use neutral detergent for cleaning
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PCB
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ERV Plus • PCB Test run button IR sensor Operation/Error output EEV
EA temp. OA temp. Main address RMC address EA motor Room temp. EVA in/out temp. SW debugging SA motor CO2 sensor External damper (250VAC, 0.5A) Float switch Inductor Option switch MPI Main power input Humidifier Software upgrade Damper feedback Internal damper Humidity control Comm. with outdoor unit (F1-F2) Hood contact Power supply to wired R/C (V1-V2) External control Comm. with wired R/C (F3-F4)
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ERV ERV Plus ERV Plus SAFE! • Power/Communication wiring ERV ERV EHP
Wrong wiring EHP ERV Plus ERV Plus L N F1 F2 L N F1 F2 L N F1 F2 Wrong wiring
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ERV Plus • Push button 1st 2nd 3rd 4th PUSH Operation Power LED
When humidifier is used (K4=ON) When humidifier is not used (K4=OFF) 1st No operation 230VAC output to open the humidifier valve. The LED lamp blinks one time 2nd Damper operation * Opens and closes one time * Opens and closes one time. * Keep the humidifier valve opened The LED lamp blinks two times. 3rd Supply / Exhaust FAN operation * Turbo breeze is generated Supply / Exhaust Fan operation * Keep the humidifier valve opened The LED lamp blinks three times. 4th Exit test run Cancel the trial operation No 230VAC output to close the humidifier valve. Return to the normal state.
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ERV Plus • Option switch SW No. Function ON OFF K1 Remote sensor
No use Use K2 Central control K3 - K4 Humidifier K5 Heating temperature compensation 2 ℃ 5 ℃ K6 Filter time 1000 hours 2000 hours K7, K8 K9 EEV stop step in heating 160 35/160 K10 Priority of display on wired R/C Low High K11 External control K12 State output Output during operation Output during thermo-on K13, K14 K15 External damper K16 MPI K17 CO2 sensor K18 Special EEV control skip in heating K19 Clean-up Exhaustion air RPM fixed to RPM in Quiet mode Supply air RPM fixed to RPM in Quiet mode K20
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ERV Plus • Error code Error code Detail E101
No communication between indoor unit and outdoor unit (The indoor unit itself does not receive any communication signal from the outdoor unit) E102 Communication error(s) occurred in other indoor unit(s). (The indoor unit itself succeeded communicating with the outdoor unit) E122 EVA-IN sensor error (open/short) E123 EVA-OUT sensor error (open/short) E128 EVA-IN sensor separated from the pipe E129 EVA-OUT sensor separated from the pipe E151 EEV opened E152 EEV closed E161 Mixed mode operation E174 Heat exchanger suction air sensor(open/short) E201 Communication error between outdoor unit and indoor unit(s) due to the mismatching of the set number and installed number during tracking E121 Indoor temperature sensor error (open/short) E221 Outdoor temperature sensor error (open/short)
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ERV Plus • Error code Error code Detail E139
CO2 sensor error (detached or no feedback) E162 EEPROM error (read/write failure) E163 EEPROM option setting error (wrong option code setting) E186 MPI Error (detached or no feedback) E561 Supply Air fan motor error (RPM less than 120 for 40 seconds) E562 Exhaust Air fan motor error E654 Damper error (When there is no feedback for 100 seconds after damper drive output) E490 No operation due to low outdoor temperature (Outdoor temp. < 0 ℃ and heat-EX suction air temp. < 0 ℃)
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ERV Plus • Connection with wired remote controller MWTR-WE10 F4 F3 V2
Wire specifications : 4-wire 0.75 ~ 1.5mm2 VCTF or equivalent Wiring length : max. 100m
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When the E.Saver button is pressed
ERV Plus • Energy saving operation – EHP-ERV combined : The operation of an ERV-combined indoor unit is not interfered by energy saving operation, but performs temperature control as it usually does. ERV Plus MWR-WE10 EHP F3-F4 EHP ERV Plus When the E.Saver button is pressed ON (no Fan mode) - ERV : current operation mode Energy saving operation - EHP : No change in operation ERV controlled by room temperature (sensed by EHP or wired R/C), set temperature and indoor temperature (sensed by ERV) OFF - ERV : OFF energy saving operation - No energy saving operation
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When the E.Saver button is pressed
ERV Plus • Energy saving operation – ERV only ERV Plus MWR-WE10 LOW MEDIUM HIGH F3-F4 TURBO ERV Plus When the E.Saver button is pressed ON - Operated in Heat Exchange, LOW fan speed with repeating sequence of 30-minute operation and 30-minute stop OFF - No Energy Saving operation - “Restricted” displayed on wired R/C By-Pass mode by MWR-WE10 HIGH fan speed Energy Saving mode User command ERV operation Heat Exchange LOW fan speed By-Pass HIGH fan speed OFF Heat Exchange LOW fan speed Energy saving mode By-Pass mode 30 minutes 30 minutes
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ERV Plus - Operation/Error state output 환기 ON or DX-coil ON ???
: ERV operation/error state output enabled by option setting (K12=OFF) ERV Plus error 12VDC, 500mA Comp. operation 12VDC, 500mA 4-wire cable of MIM-B14 ERV Plus error voltage-free contact open Rating : 250ADC, 3A ERV Plus ON voltage-free contact closed Rating : 250VAC, 3A 환기 ON or DX-coil ON ??? MIM-B14 43
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ERV Plus - External control
- ERV ON/OFF control by external contact switch (enabled by option setting K11=OFF) - Add the 6th digit of the option code by 8 to switch to OFF-only control mode Option code Model ON/OFF control OFF-only control RHF050KHEA 01561F RHF100KHEA C 01561F-1C External control Kitchen hood control Humidifier control Switch state = ON Switch state = OFF ON/OFF control ERV operation ON OFF Wired R/C Able to use OFF-only Unchanged Unable to use External control system Type : Voltage-free switch Tating : 5VDC, 5mA Cable : Unshielded TP 2-wire of 0.75mm2 or greater, VCTF or equivalent Length : Max. 100 meters 44
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ON (closed) OFF (open) ERV Plus - Kitchen hood control
: No need to set the option switch to enable kitchen hood control Kitchen hood External control Kitchen hood control Humidifier control Cable : Unshielded TP 2-wire, 0.75mm2 or greater, VCTF or equivalent Length : Max. 100 meters Type : Voltage-free switch Rating : 5VDC, 5mA - Kitchen hood mode - SA RPM : Turbo, EA RPM : Mid Kitchen hood switch ERV operation Wired R/C ON (closed) Normal Kitchen hood mode “Hood” displayed in normal display OFF Kitchen hood mode “Hood” displayed in OFF OFF (open) Kitchen hood mode Normal “Hood” disappeared Kitchen hood mode OFF NOTE : The fan speed can be changed by the wired remote controller in kitchen hood mode. 45
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ERV Plus - Humidify control 1. Basic operation
: Humidity control by humidifier and locally purchased humidity sensor enabled by option setting (K4=OFF) 1. Basic operation a. Humidity control enabled by option setting b. Humidity control input closed : Humidifier stop c. Humidity control input open : No change 2. Humidity sensor switch specifications a. Type : Voltage-free switch b. Rating : 5VDC, 5mA 3. Operation sequence a. Humidifier operation by wired remote controller b. Humidity level increase c. Humidity sensor switch closed at the set level d. Humidifier stop External control Kitchen hood control Humidifier control Samsung Humidifier Humidity sensor (locally purchased) Cable : Unshielded TP 2-wire, 0.75mm2 or greater, VCTF or equivalent Length : Max. 100 meters 46
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ERV Plus - External damper control Direct connection to external load
: External damper control or interlocking signal enabled by option setting (K13=OFF) ERV operation DAMPER output ON 230VAC (max. 0.5A) OFF No voltage Direct connection to external load (load current : below 0.5A) Relay/Magnet switch Connection to external load via relay/magnet (load current : over 0.5A) 47 47
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ERV Plus - Internal damper control By-Pass mode Heat Exchange mode
: The internal damper is controller by pulse detection sensed by the micro switch and interval between pulses. 1 Four pulses one rotation 3 2 1 3 2 Rotation T1 T2 T3 T1, T2 : short interval, T3 : Long interval 3 By-Pass mode Heat Exchange mode 1. Internal damper operation start 2. Pulse from switch detected by controller. 3. Damper stop in detection of two short interval pulses 1. Internal damper operation start 2. Pulse from switch detected by controller. 3. Damper stop in detection of one long interval pulse • Damper error - After the damper starts operating, E654 is displayed when the pulse from the switch is not detected for 100 seconds. 48 48
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ERV Plus OK NG NG • CO2 sensor (MOS-C1)
- Pulse width variation depending on CO2 level (pulse period = 1004ms) ppm 2ms 0ppm 2000 4ms 4ppm 1002ms 2ms Pulse width 2 1002 2000ppm - Two minutes after power-on, the CO2 sensor is maintained at 500RPM as preheating standby - An error is detected when the pulse from the CO2 sensor is not generated for 2 minutes. H OK L H NG L CO2 sensor H NG L
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