Presentation is loading. Please wait.

Presentation is loading. Please wait.

Emulsion Polymerization

Similar presentations


Presentation on theme: "Emulsion Polymerization"— Presentation transcript:

1 Emulsion Polymerization
External variable (surfactant concentration) used to increase BOTH molecular weight as well as rate of polymerization Colloidal system easy to control Thermal, viscosity issues Reaction mixture in form of final product for coatings Reaction product needs to be isolated from aqueous latex for many applications like rubber, elastomers, PVC, fluoropolymers (C8 issue), etc

2 Variables and Other Characteristics
Redox Initiators Hydrogen Peroxide w/ Ferrous Ion Surfactant-Free Emulsion Polymerization Initiator fragment affords amphiphilic character Phase transfer catalysis (cyclodextran) Microemulsion, Miniemulsion Inverse emulsions Core-Shell Particles pH Control: Hollow Particles

3 Various Emulsions Emulsion Polymerization (macro)
Classic aqueous system Particles range from nm Microemulsion Polymerization Optically clear, smaller particles No droplets, just micelles Miniemulsion Polymerization Between macro and micro systems, monomer droplets smaller than in macro systems

4 Inverse Emulsion Polymerization
Standard emulsion polymerization uses water as the continuous phase, or oil-in-water (O/W) Inverse emulsions use: Oil as the continuous phase, or water-in-oil (W/O) Hydrophilic monomer (or aqueous solution of monomer) dispersed in oil, i.e. xylene Like acrylamide Oil-soluble initiator Surfactant

5 Surfactants H2O Oil

6 Surfactant Assemblies - Rich Morphologies
cationic surfactant anionic R V M Vesicles Rod-like Micelles Micelles Multi V + L a Multiphase Region Vesicles and Lamellar Phase 5% SDBS Water - 5% CTAT 1% 2% 3% 4% V+L

7 Controlled Radical Polymerization in Microemulsion
Monomer-Swollen Micelles Monomer Diffusion Microemulsion Nanoparticles M M P• PM• Polymer Particle Liu, S. Y.; Kaler, E. W. et al. Macromolecules 2006, 39, 4345

8 Design of Polymeric Nanogels for DNA Delivery
Research Objectives: Design nanogels < 200 nm in diameter using inverse micro-emulsion techniques with excellent solution stability (w/o toxic solvents!) Control release profile of DNA by selection of monomer and crosslinker composition and concentration 3. Attach targeting ligands to surface of nanogels We want to engineer nanogels with various release profiles. We are first concerned with the diffusion pathway. Diffusion can be slowed by the incorporation of cationic monomers or by increasing the crosslinker density. It is important to start with the first biological barrier, and create a stable system which can be later tuned… Eventually, we will have to attach targeting ligands to the surface, but we have not done this in our preliminary work. Release of DNA Diffusion Pathway McAllister, K.; Sazani, P.; Adam, M.; Cho, M.; Rubinstein, M.; Samulski, R. J.; DeSimone*, J. M. J. Am. Chem. Soc. 2002,

9 Microemulsion Polymerization and Isolation of Nanogels
Addition of Initiator to oil phase and free radical polymerization Removal of heptane and surfactant by extraction and dialysis Step 1: Form microemulsion Step 2: Polymerize microemulsion Step 3: Extract and purify nanogels

10 Designing Polymeric Nanogels
Monomers Nanogels Increasing Crosslinker Increasing Charge + PEGdiacrylate n=8 2-Hydroxyethylacrylate 2-Acryloxytrimethyl- ammonium chloride

11 Before Polymerization Crosslinker Concentration (wt %)
Dynamic Light Scattering of Microemulsions Before and After Polymerization = 0% Cationic Monomer = 12% Cationic Monomer = 25% Cationic Monomer Diameter (nm) After Polymerization Before Polymerization Crosslinker Concentration (wt %) Before After

12 Crosslinked Particles Adsorbed to Surface
Low Crosslinking High Crosslinking

13 66K Magnification Samples Stained with 1% PTA
TEM Images of Nanogels 3% Crosslinker 12% Crosslinker 50% Crosslinker 0% Charge 12% Charge 66K Magnification Samples Stained with 1% PTA

14 Release of DNA from Non-ionic Nanogels
Initial Fluorescence Intensity in Bag Final Fluorescence Intensity in Bag Dialysis for 24 hours at 37°C and at 4°C Dialysis experiment: Placed sample containing fluorescein labeled DNA in dialysis bag. Monitored the DNA diffusion out of bag over 24 hours. Used control samples of DNA without particles and DNA added to a solution containing particles. There was 4% DNA left greater than the control values after 24 hours at 37 degrees and 8% left at 4 degrees. To extend retention time, I am preparing cationic particles. 37°C = 100% 4°C = 100% 37°C = 4% 4°C = 8%

15 Variables and Other Characteristics
Lower temperatures Anti-freeze Redox initiators Hydrogen peroxide w/ ferrous ion Surfactant free Initiator fragment results in amphiphilic character Micro-emulsions, Mini-emulsions Inverse emulsions Core-shell particles

16 Murthy N et al. PNAS 2003;100:

17 Miniemulsion Polymerization for Dually-Triggered Degradable Nanogels
Li, Z. C, et al. et al. J. Controlled Release 2011, 152, 57

18

19 Core-shell Polymer Particles
General Practical Uses: impact modification (soft core, hard shell) providing chemical reactivity to latex particles enhancement of adhesion properties (hard core, soft shell) controlled-release drug delivery (water-soluble core) prevent colors from showing through (hollow core) shell Morphology: core is determined by thermodynamic control (lowest surface free energy) and kinetic control. The second polymer doesn’t necessarily form the shell!

20 Possible Morphologies
Core-shell Inverted core-shell Half-moon A Half-moon B Thermodynamically Stable Morphologies Microdomains A B Raspberry Sandwich Kinetically Trapped Morphologies 1st-stage polymer 2nd-stage polymer

21 Variables and Other Characteristics
Lower temperatures Anti-freeze Redox initiators Hydrogen peroxide w/ ferrous ion Surfactant free Initiator fragment results in amphiphilic character Micro-emulsions, Mini-emulsions Inverse emulsions Core-shell particles pH Control Hollow particles

22 Hollow Particles & Ropaque™
Hollow particles in: paints, sunscreens, inks, cosmetics, fluorescent coatings, forgery- or counterfeiting-proof coated paper, paper products, etc. Hollow polymer particles industrially important Can replace use of TiO2 Ropaque™ made by Rohm & Haas microvoid Raise pH Lower pH Kowalski, A.; Vogel, M. U.S. Patent 4,469,825. Blankenship, R.M.; Finch, W.C.; Mlynar, L.; Schultz, B.J. U.S. Patent 6,139,961.

23 Hollow Particle Micrographs
PMMA particles via W/O/W emulsion polymerization Core-shell hollow particles using methacrylic acid J. Poly. Sci. A: Polym. Chem., 2001, 39, 1435 Colloid Polym. Sci. 1999, 277, 252.

24 Emulsion Polymerization for Dye-Labeled Nanoparticles
Zhu, M. Q.; Li, A. D. Q. et al. J. Am. Chem. Soc. 2006, 128, 4303

25 PGMA macroCTA as a Steric Stabiliser for the Aqueous Dispersion Polymerisation of HPMA
Y. T. Li and S. P. Armes, Angewandte Chem., 2010, 49, 4042 PGMA65 RAFT CTA HPMA Targeting a longer core-forming block relative to the stabiliser block should lead to progressively larger sterically-stabilised nanolatexes?

26 Scanning Electron Microscopy Studies
Y. T. Li and S. P. Armes, Angewandte Chem., 2010, 49, 4042 105 nm PGMA65-PHPMA300 latex 90 nm PGMA65-PHPMA200 latex SEM images confirm spherical, near-monodisperse latexes

27 Transmission Electron Microscopy Studies
Y. T. Li and S. P. Armes, Angewandte Chem., 2010, 49, 4042 PGMA65-PHPMA50 PGMA65-PHPMA70 PGMA65-PHPMA100 200 nm Dh = 29 nm Dh = 40 nm Dh = 58 nm Negative staining using uranyl formate: Prof. S. Sugihara and Dr. A. Blanazs Scale bar: 100 nm

28 DMF GPC Studies of PGMA-PHPMA Block Copolymers
A. Blanazs, S. P. Armes, A. J. Ryan et al., J. Am. Chem. Soc. 2011, ASAP Aldrich-sourced HPMA has only 0.10 mol % dimethacrylate impurity Best result: Mw/Mn < 1.20 for G47-H1000 at 99 % conv. (within 2 h at 70oC) ! So excellent control over MWD and good CTA blocking efficiencies….

29 More In Situ Studies: PGMA47-PHPMAx
Blanazs, S. P. Armes, J. Madsen, A. J. Ryan and G. Battaglia JACS, 2011, ASAP 77.5 min = 68 %, DP 131 More In Situ Studies: PGMA47-PHPMAx Scale bars: 200 nm 84 mins = 75 %, DP 150 87 mins = 78 % DP 156 75 min = 62 %, DP 123 90 mins = 82 %, DP 164 225 mins = 100 % DP 200 65 min = 46 %, DP 92 29


Download ppt "Emulsion Polymerization"

Similar presentations


Ads by Google