1. Industrial Floor Systems
MONEPOX®
Industrial Floor Systems
RPM/Belgium N.V. - Version MPOX GB

2. Contents Monepox® Impregnation Monepox® Coatings Monepox® Primers
Monepox® Fix
Monepox® Coatings
Monepox® AQ
Monepox® 110
Monepox® Primers
Monepox® SG
Monepox® 103 S
Monepox® Mortar Floors
Monepox® SL
Monepox® SL Conductive
Monepox® Compact
Monepox® Sealers
Hardtop®
Monepox® EF
Monepox® AC Filler
RPM/Belgium N.V. - Version MPOX GB

3. Definition and advantages
Monepox® products are epoxy based products for industrial flooring
High chemical resistance to a wide range of chemicals
High mechanical values
Finished products without shrinkage
Very good adhesion on cement based and metal surfaces
Aesthetic finishing possible
Available in different colours
Easy to clean
Antislip or smooth surface
Seamless
RPM/Belgium N.V. - Version MPOX GB

4. Application Areas Food industry Highly trafficked areas
breweries
dairies
fish plants
catering
Highly trafficked areas
parking decks
mechanical industry
loading ramps
warehouses
car industry
Decorative areas
show rooms
laboratories
offices
schools
supermarkets
Special industry
pharmaceutical industry
electronic industry
nuclear plants
RPM/Belgium N.V. - Version MPOX GB

5. Monepox® Fix 2-component solvent based epoxy impregnation
Amber, transparent
packaging: 25 kg units
(component A and B prepacked)
Usage:
Reinforce existing floors
Make the floor dustfree
Close the floor for water and oil penetration
Give a higher chemical resistance to concrete
Increase the abrasive resistance
Make the surface easy to clean
Application:
With roller or airless spraying
RPM/Belgium N.V. - Version MPOX GB

6. Build-up Monepox® Fix ± 250 g/m² Monepox® Fix ± 250 g/m² Monepox® Fix
RPM/Belgium N.V. - Version MPOX GB

7. Monepox® AQ
2-component waterbased epoxy-emulsion applicable on wet substrates
standard RAL-colours: FeOx red
packaging: 10 kg units (component A and B prepacked)
Usage:
Paint a floor for light traffic when some chemical resistance is required
Make the surface easy to clean
Make the floor dustfree
Coat a wet surface and green concrete
Protects Monile® against aggressive chemicals
Application:
With a roller
Can also be applied on vertical surfaces
Outside application is not recommended
RPM/Belgium N.V. - Version MPOX GB

8. Build-up Monepox® AQ ± 250 g/m² Monepox® AQ ± 250 g/m² Monepox® AQ
RPM/Belgium N.V. - Version MPOX GB

9. Build-up Monepox® AQ ± 500 g/m² quartz 0.4 - 0.7 mm or 0.7 – 1.2 mm
± 250 g/m² Monepox® AQ
± 250 g/m² Monepox® AQ
RPM/Belgium N.V. - Version MPOX GB

10. Monepox® 110
2-component solvent free epoxy coating for concrete floors
standard RAL-colours:
packaging: 5 kg or 15 kg units (component A and B prepacked)
Usage:
Paint a floor for light traffic when chemical resistance to a wide range of chemicals is required
Make the surface easy to clean
Make the floor dustfree
Coat the floor of parking decks (inside)
Coat retention areas
Application:
With a roller or airless equipment
Can also be applied on vertical surfaces
Outside application is not recommended
RPM/Belgium N.V. - Version MPOX GB

11. Build-up Monepox® 110 ± 250 g/m² Monepox® 110 ± 250 g/m² Monepox® 110
RPM/Belgium N.V. - Version MPOX GB

12. Build-up Monepox® 110 ± 250 g/m² Monepox® 110
± 500 g/m² quartz mm or 0.7 – 1.2 mm
± 250 g/m² Monepox® 110
RPM/Belgium N.V. - Version MPOX GB

13. Build-up Monepox® 110 ± 80 g/m² Hardtop ± 50 g/m² flakes
± 250 g/m² Monepox® 110
± 250 g/m² Monepox® 110
RPM/Belgium N.V. - Version MPOX GB

14. Monepox® SG 2-component epoxy primer and universal binder Light yellow
packaging: 4 kg, 75 kg or 600 kg units (component A and B prepacked)
Usage:
As a primer, then often diluted with ± 5% MEK to improve the wetting properties
As an universal binder with a high chemical resistance to a wide range of chemicals
As a binder, Monepox® SG can be used in a wide range of applications: see next slide
Application:
With a roller
RPM/Belgium N.V. - Version MPOX GB

15. Monepox® SG Monepox® SG used as a binder: Impregnation
Monepox® SG + mixture of solvents
Topcoat
Monepox® SG
Sel-flevelling mortar
Monepox® SG + pigment additives mixture + calibrated quartz mixture
Repair mortar
Monepox® SG + quartz mixture
Grout
Glue
Monepox® SG + filler
Aesthetic mortar
Monepox® SG + coloured quartz mixture
Guide formulations are available on request.
RPM/Belgium N.V. - Version MPOX GB

16. Monepox® SG
RPM/Belgium N.V. - Version MPOX GB

17. Monepox® SG
RPM/Belgium N.V. - Version MPOX GB

18. Monepox® SG
RPM/Belgium N.V. - Version MPOX GB

19. Monepox® SG
RPM/Belgium N.V. - Version MPOX GB

20. Monepox® Primer 103S
2-component epoxy primer with low viscosity, good wetting and adhesion
transparent
packaging: 15 kg units (component A and B prepacked)
Usage:
Used and recommended on new concrete.
Insensitive to initial water contact and has a lower risk to osmosis problems.
Application:
With a roller
RPM/Belgium N.V. - Version MPOX GB

21. Monepox® SL
3-component epoxy self-levelling mortar for industrial flooring
available in different colours
packaging: 22 kg or 66 kg units (component A, B and C are prepacked)
Usage:
As a dustfree, acid and alkali resistant, jointless, self-levelling industrial flooring mortar, with a 2-3 mm thickness.
Advantages:
Easy to apply
Good wearing resistance
High chemical resistance
Excellent self-levelling properties
RPM/Belgium N.V. - Version MPOX GB

22. Monepox® SL Application areas:
Pharmaceutical industry, supermarkets, chemical industry, dry food processing, showrooms, schools, hospitals, warehouses, airports, prisons, car industry.
Monepox® SL with a thickness of 3 mm has a good mechanical resistance and a high chemical resistance to a wide range of chemicals.
When broadcasted with quartz, a heavy duty floor with a high mechanical resistance is obtained.
Monepox ® SL is only suitable for interior use and horizontal surfaces.
RPM/Belgium N.V. - Version MPOX GB

23. Application of Monepox® SL
Preparation of the substrate
Proper preparation is critical to ensure an adequate bond. The substrate must be dry and free from wax, grease, oils, fats, soil, loose or foreign material and laitance.
Laitance and unbounded cement particles must be removed by mechanical methods, i.e. shotblasting or scarifying.
Other contaminants may be removed by scrubbing with a heavy duty industrial detergent and rinsing with clean water. The surface must have open pores throughout and have sandpaper texture.
RPM/Belgium N.V. - Version MPOX GB

24. Application of Monepox® SL
Application of the primer
Mix the prepacked components A and B of the primer until a homogeneous mixture is obtained.
Apply the primer with a roller or a squeegee at a consumption rate of ± 350 gr./m².
Cover the primer minimum 24 hours and maximum 4 days after the application of the primer.
RPM/Belgium N.V. - Version MPOX GB

25. Application of Monepox® SL
Mix the premeasured quantities of component A and component B until a homogeneous mixture is obtained.
Add gradually component C to the liquid and mix thoroughly for one minute. We strongly advise the use of a mechanical mixer.
Monepox® SL is pourable and can be spread out on top of the cured primer by means of a squeegee or large trowel. 10 minutes after the application of Monepox® SL, treat with a spike roller to remove the entrapped air. Average thickness: 2-3 mm.
Coverage: 4-5 kg/m²
Minimum working temperature: 10°C
RPM/Belgium N.V. - Version MPOX GB

26. Application of Monepox® SL
Application of the finish coat
By broadcasting quartz, an aesthetic and antiskid floor can be obtained.
Monepox® SL can be finished with a transparent topcoat.
Consumption depends on the roughness of the substrate and is minimum 350 gr./m².
RPM/Belgium N.V. - Version MPOX GB

27. Application of Monepox® SL
For a good result,
take care of the mixing and the
atmospheric conditions!
RPM/Belgium N.V. - Version MPOX GB

28. Build-up Monepox® SL 80 gr./m² Hardtop 4.5 kg/m² Monepox® SL
± 350 g/m² Monepox® SG
RPM/Belgium N.V. - Version MPOX GB

29. Monepox® SL Conductive
2-component self-levelling conductive mortar for industrial flooring
available in different colours
packaging:
Monepox® SL Conductive: 24 kg (component A and B prepacked)
Monepox® SL Conductive Primer: 2.5 kg and 10 kg (component A and B prepacked)
Usage:
As a conductive, dustfree, acid and alkali resistant, jointless, self-levelling industrial flooring mortar, with a 1-2 mm thickness.
In pharmaceutical, electronical, chemical industry and computer rooms.
Only suitable for interior use and horizontal surfaces.
Advantages:
A hig importance for the protection of electronic devices from electrostatic phenomena. They prevent ignition or explosion in rooms with storage of flammable liquids.
RPM/Belgium N.V. - Version MPOX GB

30. Application of Monepox® SL Conductive
Preparation of the substrate
Proper preparation is critical to ensure an adequate bond. The substrate must be dry and free from wax, grease, oils, fats, soil, loose or foreign material and laitance.
Laitance and unbounded cement particles must be removed by mechanical methods, i.e. shotblasting or scarifying.
Other contaminants may be removed by scrubbing with a heavy duty industrial detergent and rinsing with clean water. The surface must have open pores throughout and have sandpaper texture.
RPM/Belgium N.V. - Version MPOX GB

31. Application of Monepox® SL Conductive
Application of the Primer
Mix the prepacked components A and B of the primer (SG) until a homogeneous mixture is obtained.
Apply the primer with a roller or a squeegee at a consumption rate of ± 350 gr./m².
After curing of the primer, a Cu strip is glued on top of the primer and connected to the earth. A connection is made for each 100 m².
On top of the cured primer, the Monepox® Conductive Primer is applied with a consumption of ± 150 gr./m².
RPM/Belgium N.V. - Version MPOX GB

32. Application of Monepox® SL Conductive
Application of the Monepox® SL Conductive
Mix component A before adding component B.
Mix the premeasured quantities of component A and component B until a homogeneous mixture is obtained.
Monepox® SL Conductive is pourable and can be spread out on top of the cured conductive primer by means of a squeegee or large trowel. 10 minutes after the application of Monepox® SL Conductive, treat with a spike roller to remove the entrapped air.
Average thickness: max. 2 mm
Coverage: for 2 mm: max. 2,8 kg/m²
RPM/Belgium N.V. - Version MPOX GB

33. Build-up Monepox® SL Conductive
± 2.8 kg/m² Monepox® SL Conductive
± 150 g/m² Monepox® Conductive Primer
± 350 g/m² Monepox® SG
RPM/Belgium N.V. - Version MPOX GB

34. Monepox® Compact Epoxy system with an aesthetic finish
available in different colours
packaging:
binder: 6 kg or 200 kg drums (component A and B prepacked)
filler: prepacked 25 kg packs
Usage:
As a dustfree, acid and alkali resistant, jointless industrial floor with a 2-4 mm thickness.
Food industry, printing offices, supermarkets, car industry, showrooms.
Only suitable for interior use and horizontal surfaces.
Advantages:
Aesthetic with a smoot or antiskid finish.
High mechanical and chemical resistance.
Good wear and excellent impact resistance.
RPM/Belgium N.V. - Version MPOX GB

35. Application of Monepox® Compact
Application of the Primer
Mix the prepacked components A and B of the primer until a homogeneous mixture is obtained.
Apply the primer with a roller or a squeegee at a consumption rate of ± 350 gr./m². Broadcast quartz or mm into the primer to obtain a good adhesion of the scratch layer.
Cover the primer minimum 24 hours and maximum 4 days after the application of the primer.
RPM/Belgium N.V. - Version MPOX GB

36. Application of Monepox® Compact
Thickness of 2-3 mm Monepox® Compact:
Apply a scratch layer using the following mix: 6 kg Monepox® Compact (A+B), add 6 kg compact filler and finally add 6 kg colourquartz (0.4 – 0.7 mm).
Mix all components until a homogeneous mix is obtained.
The scratch layer is applied with a trowel on top of the sprinkled quartz in the primer. Before curing, the scratch layer is fully sprinkled with colourquartz 0.4 – 0.7 mm and powerfloated to compact the system.
Consumption scratch layer: 3 kg/m²
Consumption sprinkled quartz: 2 kg/m²
RPM/Belgium N.V. - Version MPOX GB

37. Application of Monepox® Compact
Thickness of 3-4 mm Monepox® Compact:
Apply a scratch layer using the following mix: 6 kg Monepox® Compact (A+B), add 6 kg compact filler and finally add 6 kg colourquartz ( mm).
Mix all components until a homogeneous mix is obtained.
The scratch layer is applied with a trowel on top of the sprinkled quartz in the primer. Before curing, the scratch layer is fully sprinkled with colourquartz mm and powerfloated to compact the system.
Consumption scratch layer: ± 4.5 kg/m²
Consumption sprinkled quartz: ± 2 kg/m²
RPM/Belgium N.V. - Version MPOX GB

38. Application of Monepox® Compact
Application of the finish coat
When the previous layer is cured, apply Monepox® Topcoat with a roller.
RPM/Belgium N.V. - Version MPOX GB

39. Build-up Monepox® Compact
± 0.08 kg/m² Hardtop
± 2 kg/m² Colour quartz
Monepox® Compact SL C
± 0.5 kg/m² Colour quartz
± 250 g/m² Monepox® SG
RPM/Belgium N.V. - Version MPOX GB

40. Monepox® Topcoat or PU-topcoat
Provides the floor with a high abrasion resistant and uniform gloss.
RPM/Belgium N.V. - Version MPOX GB

41. Monepox® AC Filler
Highly viscous waterbased dispersion containing a 1-component acrylic
semi-transparent
packaging: 10 kg units
Advantages:
Fast curing
Waterbased
Easy to apply
Remark:
Monepox® AC Filler should not be used where the industrial floor mortar must resist frequent and aggressive chemical spillage or high wet or dry heat loadings.
RPM/Belgium N.V. - Version MPOX GB

42. References
RPM/Belgium N.V. - Version MPOX GB

43. VW - BRATISLAVA
RPM/Belgium N.V. - Version MPOX GB

44. VW - BRATISLAVA
RPM/Belgium N.V. - Version MPOX GB

45. SKODA
RPM/Belgium N.V. - Version MPOX GB

46. BOSH - JIHLAVA
RPM/Belgium N.V. - Version MPOX GB

47. BOSH - JIHLAVA
RPM/Belgium N.V. - Version MPOX GB

48. COCA COLA
Fredericia
RPM/Belgium N.V. - Version MPOX GB

49. COCA COLA
Fredericia
RPM/Belgium N.V. - Version MPOX GB

50. RPM/Belgium N.V. - Version 2 - 31.07.2008 - MPOX GB

51. RPM/Belgium N.V. - Version 2 - 31.07.2008 - MPOX GB

52. KRAFT JACOBS SUCHARD Chocolate factory
RPM/Belgium N.V. - Version MPOX GB

53. JULIUS MEINEL PRAHA Supermarket
RPM/Belgium N.V. - Version MPOX GB