1. ProQMS - On line SPC system DSS Systems & Software Technologies Ltd
Implementation of
ProQMS - On line SPC system by
DSS Systems & Software Technologies Ltd
(DSS)

2. DSS - Profile Business Areas :
Quality systems consulting.
Development of software products for quality management like Pro-QMS.
Software services for Domestic and Export.
Implementation of ERP.
BPO, education and training.
ISO 9001:2008 certified (by DNV) & SEI CMM level 4 compliant.
Microsoft Gold partner , Oracle Gold Partner.

3. ProQMS – DSS’ On line SPC system
Pro-QMS was developed about 10 years ago and today has evolved into a world class On-line Quality Management System for the shop floor.
This system has been evolved based on Technology, Quality standards requirements, Customer requirements & our own research on the subject.
Pro-QMS has been well accepted by the Industry and implemented at many organizations across India

4. Pro-QMS
Now we look at the Block diagram to understand ProQMS.

5. DB Data Storage & Retrieval Real Time Quality Data
Online data collection
from Measurement Systems
on plant-floor
Dashboard
Web based
Multi-level
Monitoring
Pro-QMS
Online SPC,
MSA – Charts,
Analytics,
Reports &
Alerts

6. Partial List of Major Customer
Tata Motors, Passenger Car Unit - Pune
Sundaram Clayton Ltd – Padi, Chennai
Greaves Limited – Ranipet & Aurangabad
Anand Group – Spicer & Gabriel Limited
M&M vendors – NPPL & Super Auto
Amtek Group - Gurgaon
Delphi TVS - Chennai
Amalgamations group - Chennai
Rane Group – Chennai,Aziznagar, Medhchal,Trichy
Rexroth Bosch – Bangalore
Ankit Fastners, Bangalore
Helvoet India Ltd – Loni, Pune
Vanaz Engineers - Pune
RSB Transmissions - Jamshedpur, Sanaswadi
KOEL vendors- Kolhapur
Ahmednagar Forgings – Chakan, Pune
Forge Pro India Pvt Ltd – Bangalore
Wabco TVS - Chennai
Brakes India - Chennai
Bilcare – Singapore & Rajgurunagar
And Many more……….

7. Implementation
DSS successfully implemented ProQMS (On line SPC system) at more than 50 major clients all over India:
Few case studies are provided here:

8. Case Study – Tata Motors PCBU
Requirement – Monitor the CTQ’s on the component shops.
Solutions Provided:
Started with – Implementation of Pro-QMS at Trans-Axle Machining (Hard) shop – For Part Parameters with Feedback to Operators.
Extended it to Engine shop – part Parameters.
Advantages – Could take timely corrective actions in the shop based on the feedback from Pro-QMS.
Then implemented customized solution at Heat Treatment plant – for Monitoring Process Parameters.
Extended the system to Trans Axle Assembly shop. – for Monitoring Torque & Angle.
Extended Pro-QMS to Engine Assembly Shop
Engine Testing shop &
Trans Axle - Housing Shop
Plans to implement Pro-QMS at Sanand plant also.

9. Tata Motors – PCBU, Pune

10. Tata Motors – PCBU, Pune

11. Case Study Greaves Cotton
Light Engines Unit 2 - Ranipet
Implemented Pro-QMS on 12 stations across the plant in the Engine shop. Working fine for 4-5 years now.
Light Engines Unit 1 & 4 – Aurangabad
Now implemented the system at these 2 units with about 10 cells together, monitoring about 80 parameters.

12. Case Study Greaves Cotton

13. Narasipur Precision Pvt. Ltd. Chakan
(NPPL)

14. Details of NPPL implementation
Provided 2 separate inspection stations for Front & Rear Housing. Special tables have been made to keep the Diatest Gauges & PC.
All Diatest Gauges with digital dials have RS232 output. Data is directly collected into the PC from the gauges on the click of data collection switch.
Facility for entering component Sr. number is given. Once all the predefined parameters for that part are checked & data is collected then automatically it will increment the component Sr. no.
Advantages of ProQMS
SPC analysis for the collected data can be seen instantaneously.
Display of Trends, Cp/Cpk value, Control Charts helps the concerned persons to take timely corrective action.
Separate monitoring station is provided for detailed Offline analysis of the current data & historical data for Process improvement projects.
Data can be used for internal/external presentations, Audits, Customer reports.
As data is available with Component Sr. no, it helps for traceability.

15. NPPL - FRONT HOUSING
6 Parameters checked with Diatest Gauges with digital dials & connected to PC. Screen showing ProQMS software dashboard.

16. Screen showing online SPC charts for monitoring a parameter
NPPL - FRONT HOUSING
Screen showing online SPC charts for monitoring a parameter

17. NPPL – REAR HOUSING
12 Parameters checked with Diatest Gauges with digital dials & connected to PC. Screen showing ProQMS software dashboard.

18. Screen showing online SPC charts for monitoring a parameter
NPPL – REAR HOUSING
Screen showing online SPC charts for monitoring a parameter

19. Super Auto India Ltd, Chakan

20. Details of implementation at Super Auto
Implemented ProQMS in new machine shop for following M&M parts
Oil Sump
Operation - Reaming
Parameters – ID 12 & ID 28.25
Front Cover
Operation – Reaming
Parameter – ID 8.0
Operation – Boring
Parameters – ID 58.5 & ID 73
Clutch Housing
Reaming Setup 1
Parameters – ID 14, ID 18
Reaming Setup 2
Parameters – ID 14.03, ID 52

21. Details of ProQMS at Super Auto
Diatest Gauges kept near to the manufacturing machines for Inspection.
Data is collected through cables into a central PC as soon as data switch is pressed by operator after checking the particular parameter.
As soon as data is received by the PC, Feedback system sends signal back to the operator & a yellow lamp glows (Acknowledge) in the feedback box provided at the station.
After 3/5 (based on the subgroup size) readings, Green/Red lamp glows in the feedback box, indicating current process status. Also the current Cp/Cpk value is updated in the feedback box for each parameter respectively.
Charts & other details are available on the PC.

22. SUPER AUTO – CLUTCH HOUSING
Inspection station with 3 parameters monitored at Clutch Housing work station.

23. SUPER AUTO – CLUTCH HOUSING

24. SUPER AUTO – CLUTCH HOUSING
3 Feedback boxes indicating process feedback with Cp/Cpk

25. SUPER AUTO – CLUTCH HOUSING
Data Collection Switches for each parameter.

26. SUPER AUTO – CLUTCH HOUSING
Central PC – monitoring parameters through Dashboard

27. Advantages of ProQMS
Display of Trends, Cp/Cpk value, Control Charts helps the concerned persons to monitor the process & take timely corrective actions.
Data is always available for internal/external presentations, Audits, Customer reports.
Analysis of the current data & historical data for Process Improvement projects.

28. Thank You